NOTE: If the black stripes are not on the airplane,
____ make 0.25 inch stripes (Refer to tool drawing F80209).
(c)
Apply a 30 pound force up against a 4.0 x 6.0 inch minimum aluminum plate at the aft edge of the aftflap near the rigging beam.
(d)
Make sure the aftflap flight rollers touch the flap track.
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A
737-300/400/500MAINTENANCE MANUAL
SEE A
SEE B FITTING SUPPORT FORWARD
FLAP TRACK
FWD
INBD SPACER
(4 LOCATIONS) BUSHING
A
(3 LOCATIONS) BUSHING A WING SKIN A FLAP TRACK TAPERED SHIM IN HOLE) BUSHING (LOOSE FIT FITTING SUPPORT AFT TRACK WASHER BOLT SUPPORT FITTING BUSHING WASHER INDICATING TORQUE STRIP ANTI-FRET AFT TRACK
FWD INBD 1 SHIM TAPERED
B WASHER OUTER RING FLAP TRACK BUSHING
A-A
1
DO NOT INSTALL A BUSHING -
A CLEARANCE IS NECESSARY
BETWEEN THE BOLT AND THE FLAP TRACK.
Outboard Flap Track Installation Figure 401 (Sheet 1)
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A 737-300/400/500MAINTENANCE MANUAL
(e) Measure and write down the distance between the trailing edge of the aftflap and the WCP.
(2) S 034-002Do this task: "Outboard Flap Removal" (AMM 27-51-34/401).
(3) S 034-003Do this task "Transmission Removal" (AMM 27-51-71/401).
(4) S 034-004Do this task: "Outboard Foreflap Sequence Carriage Removal" (AMM 27-51-47/401).
FRONT SPAR REAR SPAR
CC
L L
OUTBOARD FLAP
RIGGING BEAM
Outboard Flap Track Installation
Figure 401 (Sheet 2)
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A 737-300/400/500MAINTENANCE MANUAL
S 024-005
(5)
Remove the flap track (Fig. 401):
(a)
If you will install the same flap track and the tapered shim , do the steps that follow: 1) If the shim is damaged, make a replacement shim with the
same measurements as the damaged shim. 2) If the shim is not there, use the measurements shown on the decal to make a replacement shim.
NOTE: The decal is on the rear spar, adjacent to the
____ flap track.
(b) Remove the bolts from the aft track support fitting.
1) Make sure you do not cause damage to the anti-fret strip or the tapered shim when you remove the track.
NOTE: The anti-fret strip is bonded to the lower wing
____ surface. The tapered shim is bonded to the top surface of the flap track.
(c)
Measure and write down the thickness of the anti-fret strip.
(d)
Remove the bolt that attaches the flap track to the forward support fitting.
(e)
Remove the flap track from the airplane.
NOTE: The flap track weighs approximately 110 pounds.
____
TASK 27-51-49-404-006
3. Outboard Flap Track Installation
________________________________
A. Special Tools and Equipment
(1) Inboard Flap Rigging Beam - F80209-2
NOTE: The Rigging Beam is a part of F80209-1.
____
B. Consumable Materials
(1)
A00490 Sealant - BMS 5-95, Class B
(2)
C00308 Corrosion Preventive Compound - MIL-C-11796, Class 3
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