S 034-003
 (2) 
Disconnect the actuating rod assembly from the trunnion link.
S 034-004
 (3) 
Disconnect the bonding jumper assembly from the structure.
S 034-005
 (4)  
Hold the door and remove the hinge bolts.
 TASK 32-13-21-404-006
 3.  Main Landing Gear Wing Door Installation (Fig. 401)
________________________________________
 A.  Standard Tools and Equipment
 (1)  Test Set - Hydraulic; 0 - 3000 psi, 20 GPM
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BOEING PROPRIETARY - Copyright (C) - Unpublished Work - See title page for details. 
A 
737-300/400/500MAINTENANCE MANUAL 
TRUNNION 
LINK 
SEE A 
SPECIAL BOLT STIFFENER 
SEE C 
WING DOOR 
SEE B 
STABILIZING MEMBER 
ACTUATING HINGE BOLT ROD ASSEMBLY (2 LOCATIONS) 
INNER 
OUTER WING 
DOOR FWD 
DOOR WASHER 
(4 LOCATIONS) 
COTTER PIN 
(2 LOCATIONS)
DOOR BOLT (TYPICAL) 
NUT (2 LOCATIONS) INBD FWD 
A
HINGE 
STABILIZER 
MEMBEROUTER DOOR 
DOOR STOPCENTER 
DOOR 0.50 |0.10 INCH 
0.10 +0.04/-0.00 INCH FILLER PANELFWD 
B
BOLT STIFFENER NUT (6 LOCATIONS) 
NOTE: GEAR UP AND LOCKED. 
C 
Main Gear Wing Door Installation 
Figure 401
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BOEING PROPRIETARY - Copyright (C) - Unpublished Work - See title page for details. 
 B. 
C. 
D. 
E. 
A 
737-300/400/500MAINTENANCE MANUAL
 (2) 
ST918D - Mandrel, Bearing Press FittingConsumable Materials
 (1) 
G00000 - Chemical and Solvent Resistant Primer - BMS 10-11, Type 1.References
 (1)  
AMM 32-13-21/501, Main Landing Gear Wing door
 (2) 
AMM B57-15-00/401, Landing Gear Support BeamAccess
 (1)  
Location Zones 310 Left Main Landing Gear 410 Right Main Landing Gear
Prepare to Install the Wing Door
 S 424-007
 (1)  
Install the initial wing door.
 (a)  
Put the door in its position and install the hinge bolts, washers, and nuts.
 (b)  
AIRPLANES WITH SELF-LOCKING NUT; Tighten the self-locking nut to 180-250 pound-inches (20.3-28.2 newton-meters).
 (c)  
AIRPLANES WITH COTTER PIN;
 Tighten the nut to 100-140 pound-inches (11.3-15.8
 newton-meters).
 1) If it is necessary, loosen the nut to the nearest
 castellation to align the hole for the cotter pin.
 (d)  
Install the cotter pin.
 (e)  
Adjust the actuating rod assembly to a nominal of 7.60 inches after you install a new actuating rod .
 NOTE: The distance of 7.60 inches is measured between the
____ centers of the bolts attach to the end.
 (f)  
Connect the actuating rod assembly.
 (g)  
Tighten the nut to 450-500 pound-inches (50.8-56.5
 newton-meters).
 1) If it is necessary, loosen the nut to the nearest
 castellation to align the hole for the cotter pin.
 (h)  
Install the cotter pin.
 (i)  
Connect the bonding jumper.
 (j)  
Adjust the wing door on the main landing gear after you install a new actuating rod (AMM 32-13-21/501).
 S 424-008
 (2)  
Install the replacement wing door.
 (a)  
Remove special bolts and install the replacement bolts with undrilled heads (part number 69-54970) in the stabilizer beam.
 (b)  
Make a mark on the bolts and the stabilizer beam to make sure you install the bolts correctly.
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