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Figure 503 (Sheet 1 of 2)/27-51-21-990-805
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Outboard Trailing Edge Flap Adjustment
Figure 503 (Sheet 2 of 2)/27-51-21-990-805
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Outboard Trailing Edge Flap Lower Panel Adjustment
Figure 504 (Sheet 1 of 4)/27-51-21-990-806
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Outboard Trailing Edge Flap Lower Panel Adjustment
Figure 504 (Sheet 2 of 4)/27-51-21-990-806
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Outboard Trailing Edge Flap Lower Panel Adjustment
Figure 504 (Sheet 3 of 4)/27-51-21-990-806
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Outboard Trailing Edge Flap Lower Panel Adjustment
Figure 504 (Sheet 4 of 4)/27-51-21-990-806
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OUTBOARD AFT FLAP - REMOVAL/INSTALLATION
1. General
A. This procedure has these tasks:
(1) A removal of the outboard aft flap
(2) An installation of the outboard aft flap.
B. An outboard aft flap weighs approximately 50 pounds (23 kilograms).
TASK 27-51-22-000-801
2. Outboard Aft Flap Removal
(Figure 401)
A. References
Reference Title
27-51-00-040-801 Trailing Edge Flap System Deactivation (P/B 201)
27-51-00-860-804 Retract the Trailing Edge Flaps (P/B 201)
27-51-28-000-802 Outboard Flap Outboard Support Aft Fairing Removal (P/B 401)
27-51-28-000-804 Outboard Flap Inboard Support Aft Fairing Removal (P/B 401)
B. Location Zones
Zone Area
567 Left Wing - Outboard Flap
667 Right Wing - Outboard Flap
C. Prepare for the Removal
SUBTASK 27-51-22-010-001
(1) Do this task: Outboard Flap Outboard Support Aft Fairing Removal, TASK 27-51-28-000-802.
SUBTASK 27-51-22-010-002
(2) Do this task: Outboard Flap Inboard Support Aft Fairing Removal, TASK 27-51-28-000-804.
SUBTASK 27-51-22-860-001
(3) If the trailing edge flaps are not in the retracted position, do this task: Retract the Trailing Edge
Flaps, TASK 27-51-00-860-804.
SUBTASK 27-51-22-040-001
(4) Do this task: Trailing Edge Flap System Deactivation, TASK 27-51-00-040-801.
D. Outboard Aft Flap Removal
SUBTASK 27-51-22-020-001
WARNING: SUPPORT THE AFT FLAP ASSY IN ITS POSITION WHEN YOU DISCONNECT THE RODS
[11]. THE AFT FLAP ASSY WILL MOVE AFT WHEN YOU DISCONNECT THE RODS [11].
THIS CAN CAUSE INJURIES TO PERSONS OR DAMAGE TO EQUIPMENT.
(1) Disconnect the aft flap assembly [2] from the rods [11]:
(a) Hold the aft flap assembly [2] so it cannot move aft when you disconnect the rods [11].
(b) Remove the pins [8], nuts [7], washers [6], washers [4], bolts [3] and bushings [5] that
attach the rods [11] to the aft flap assembly [2].
(c) Move the rods [11] down, away from the aft flap assembly [2].
SUBTASK 27-51-22-010-003
(2) Remove the coverplate [22] for the outboard roller [21]:
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(a) Remove the bolts [23] that attach the coverplate [22].
(b) Remove the coverplate [22] from the main flap [1].
SUBTASK 27-51-22-020-002
(3) Remove the aft flap assembly [2]:
NOTE: The aft flap weighs approximately 50 pounds (23 kilograms).
(a) Support the aft flap assembly [2].
(b) Carefully move the aft flap assembly [2] aft, until it stops.
(c) At the outboard aft flap track [13], remove the pin [35], nut [34], washer [33], washer [31],
bolt [30] and bushing [32] that attach the aft flap track [13] to the aft flap assembly [2].
 
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