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Page 407
Jun 10/2007
D633A101-GUN
BOEING PROPRIETARY - Copyright#Unpublished Work - See title page for details
2) Install the washers [12] and nuts [11] to attach the jumper wires [23].
3) Apply sealant, A02315 to the nuts [11].
(b) Apply primer, C00259 to the mating surfaces of the shims [22] and shim [24].
(c) If you removed the shims [22] or shim [24], put the shims [22] or shim [24] in its position.
(d) Apply compound, C00528 to the bolts [3] and bolts [5].
(e) Install the bolts [3] and washers [4] to attach the forward fairing assembly [1] to the fairing
attach fitting [13].
(f) Install the bolts [5] to attach the forward end of the forward fairing assembly [1].
SUBTASK 27-51-18-820-001
(3) Do this task: Inboard Flap Support Fairing Adjustment, TASK 27-51-18-820-801.
SUBTASK 27-51-18-390-001
(4) Fill the clearance between the front of the forward fairing assembly [1] and the lower surface of
the wing with sealant, A02315.
G. Put the Airplane Back to Its Usual Condition
SUBTASK 27-51-18-440-001
(1) Do this task: Trailing Edge Flap System Reactivation, TASK 27-51-00-440-801.
------------------------- END OF TASK ---------------------------
TASK 27-51-18-000-802
4. Inboard Flap Support Aft Fairing Removal
(Figure 401)
A. General
(1) This task is applicable to the aft fairing on the No. 3 and No. 6 flap supports.
B. References
Reference Title
27-51-00-040-801 Trailing Edge Flap System Deactivation (P/B 201)
C. Location Zones
Zone Area
542 Left Wing - Fairing Flap Support No. 3
642 Right Wing - Fairing Flap Support No. 6
D. Access Panels
Number Name/Location
542CL Flap Support No. 3, Access Cover
542CR Flap Support No. 3, Access Cover
642CL Flap Support No. 6, Access Cover
642CR Flap Support No. 6, Access Cover
E. Procedure
SUBTASK 27-51-18-040-002
(1) Do this task: Trailing Edge Flap System Deactivation, TASK 27-51-00-040-801.
SUBTASK 27-51-18-010-001
(2) Remove the tailcone assembly [26] from the aft end of the aft fairing assembly [2]:
737-600/700/800/900
AIRCRAFT MAINTENANCE MANUAL
EFFECTIVITY
GUN ALL 27-51-18
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Jun 10/2007
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BOEING PROPRIETARY - Copyright#Unpublished Work - See title page for details
(a) Remove the bolts [25] that attach the tailcone assembly [26] to the aft fairing assembly [2].
(b) Remove the tailcone assembly [26] from the aft fairing assembly [2].
SUBTASK 27-51-18-010-002
(3) Remove the access cover [15] and access cover [21] from the forward end of the aft fairing
assembly [2]:
(a) These are the panels:
Number Name/Location
542CL Flap Support No. 3, Access Cover
542CR Flap Support No. 3, Access Cover
642CL Flap Support No. 6, Access Cover
642CR Flap Support No. 6, Access Cover
(b) Remove the bolts [14] that attach the access cover [15] and access cover [21] to the aft
fairing assembly [2].
(c) Remove the access cover [15] and access cover [21].
SUBTASK 27-51-18-020-003
(4) Remove the aft fairing assembly [2]:
(a) Disconnect the aft end of the aft fairing assembly [2]:
NOTE: Support the aft end of the aft fairing assembly [2] while you remove the bolt [36].
1) Remove the nut [40], washer [39], washer [37], bolt [36] and bushing [38] that attach the
lower end of the attach beam assembly [42] to the flap track [6].
2) Remove the nut [31], washer [30], washer [28], bolt [27] and bushing [29] that attach the
drive rod assembly [34] to the main flap [33].
(b) Disconnect the forward end of the aft fairing assembly [2]:
1) Remove the nut [20] and washer [19] from the pivot bolt [16].
2) Remove the pivot bolt [16], washer [17] and bushing [18] that attach the aft fairing
assembly [2] to the transmission attach fitting [10].
(c) Lower the aft fairing assembly [2] until you can get access to the nuts [11] on the jumper
wires [23].
(d) Remove the nuts [11] and washers [12] that attach the jumper wires [23].
(e) Remove the jumper wires [23] from the studs.
(f) Lower the aft fairing assembly [2].
SUBTASK 27-51-18-020-004
(5) If you will install a new aft fairing assembly [2], remove the fairing drive linkage from the aft
fairing assembly [2]:
NOTE: The fairing drive linkage includes the drive rod assembly [34], adjust link [35], adjust
rod assembly [43] and the attach beam assembly [42].
(a) Remove the nut [54], washer [53], washer [51], bolt [50] and bushing [52] that attach the
adjust rod assembly [43] to the aft fairing assembly [2].
(b) Remove the adjust link [35] from the aft fairing assembly [2]:
1) Remove the nut [59] and washer [58] from the bolt [63].
737-600/700/800/900
 
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