2 Apply COMMON GREASE (Material No. 04-004) to the bushes (89)
_
and (90).
3 Put the bushes (89) and (90) in position in the lever bracket
_
(94) as recorded in the removal procedure. 4 Apply COMMON GREASE (Material No. 04-004) to the bolt (88).
_ 5 Put the lever assembly (83) in position in the lever bracket
_
(94) and install the bolt (88).
6 Adjust the release-mechanism lever assembly (82):
_ a Measure the distance between the lever assembly (83) and
_ the lever bracket (94) with a feeler gage (see DETAIL "B").
b Make sure that the distance is not more than
_
0.9 mm (0.0354 in.). c If the distance between the levers is not in this tolerance
_
adjust the distance with the washers (84).
d Remove the bolt (88) and install the washers (84) as
_
necessary.
7 Install the bolt (88), the washer (87) and the castellated nut
_
(86).
8 TORQUE the castellated nut (86) to between 0.30 and 0.35 m.daN
_ (26.54 and 30.97 lbf.in) and install the new cotter pin (85).
(c)
Apply SEALANTS (Material No. 09-019) to the mating surface of the release-mechanism lever assembly (82).
(d)
Apply SPECIAL MATERIALS (Material No. 05-002) to the threads of the bolts (80).
(e)
Put the release-mechanism lever assembly (82) in position and install the bolts (80) and the nuts (81).
(3)
Install the release-mechanism tie-rod assembly: (Ref. Fig. 406A/TASK 25-62-43-991-005-A)
(a)
Apply SEALANTS (Material No. 09-019) to the mating surface of the bracket (75).
(b)
Apply SPECIAL MATERIALS (Material No. 05-002) to the threads of the bolts (71) and (73).
(c)
Put the bracket (75) in position and install the bolts (71) and (73), and the nuts (72) and (74).
(d)
Apply COMMON GREASE (Material No. 04-004) to the bushes (59) and (60).
(e)
Put the bushes (59) and (60), together with the tie-rod assembly (54), in position on the camshaft-assembly as recorded in the removal procedure.
(f)
Install the bolt (58), the washer (57) and the castellated nut (56).
(g)
Install the new cotter pin (55).
(h)
Apply COMMON GREASE (Material No. 04-004) to the bushes (52) and (53).
(i)
Put the bushes (52) and (53), together with the other end of the tie-rod assembly (54), in position on the lever-assembly as recorded in the removal procedure.
(j)
Install the bolt (50) and the washer (48) to hold the tie-rod assembly (54) in position.
(k)
Assemble the over-center spring-rod assembly (63) (reffered to as the spring-rod assembly):
(l)
Apply COMMON GREASE (Material No. 04-004) to the bushes (69) and (70).
(m)
Put the bushes (69) and (70), together with the spring-rod assembly (63), in position on the bracket (75) as recorded in the removal procedure.
(n)
Install the bolt (68), the washers (67) and (66), and the castellated nut (65).
(o)
Install the new cotter pin (64).
(p)
Apply COMMON GREASE (Material No. 04-004) to the bushes (61) and (62).
(q)
Put the bushes (61) and (62), together with the other end of the spring-rod assembly (63), in position on the lever assembly as recorded in the removal procedure.
(r)
Install the bolt (51) and the washer (49) to hold the spring-rod in position.
(s)
Install the washers (47) and the castellated nuts (46).
(t)
Install the new cotter pins (45).
(4)
Install the release-mechanism proximity-detector assembly (referred to as the proximity-detector assembly):
1_ Apply COMMON GREASE (Material No. 04-004) to the spring (43)
and on the inside surface of the bellows (40).
2_ Put the spring (43) in position in the bellows (40).
3_ Apply COMMON GREASE (Material No. 04-004) to the shaft of the
tie-rod end (44).
4_ Put the tie-rod ends (42) and (44) together with the bushes
(41) in position.
5_ Make sure that the tie-rod ends are correctly installed in the
spring (43).
(Ref. Fig. 405A/TASK 25-62-43-991-004-A)
(a) Assemble the proximity-detector assembly: 1 Apply COMMON GREASE (Material No. 04-004) to the actuating rod
_ (22).
2 Put the actuating rod (22) a short distance in position in the
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