(a)
Turn the manual drive for the lift actuator to move the door until the thickest part of the ramp is above the roller.
(b)
Make sure the clearance from the ramp to the roller is correct:
1) If the airplane is on jacks (alternative method), the correct distance is 0.04 +/- 0.01 inch on the two doors.
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BOEING PROPRIETARY - Copyright (C) - Unpublished Work - See title page for details.
A
747-400 MAINTENANCE MANUAL
2) If the airplane is not on jacks (preferred method), the correct distance is as follows: a) CLEARANCE 0.04 +/- 0.01 inch at both rollers on the
forward door
b) CLEARANCE 0.15 +/- 0.01 inch at the aft roller on the aft cargo door
c) OVERLAP 0.07 +/- 0.01 inch at the forward roller of the aft door.
(c) If the clearance is not correct, do these steps: 1) Remove the roller fitting. 2) Change the thickness of the shim below the roller fitting. 3) Install the roller fitting.
S 825-010
(6)
Adjust the door flushness as follows:
(a)
Make sure the airplane is on its gear and its operating weight is zero.
(b)
Make sure the pull-in hooks are correctly adjusted in the rigged-closed position:
NOTE: Refer to the "Adjust the hook rigged-closed position"
____
paragraph.
(c) Manually turn the door closed with the hook actuator only.
NOTE: Do not turn the latch actuator to latch the door.
____
(d)
Set the pull-in hook actuator in the rigged-closed position with the torque wrench.
(e)
Make sure the door skin (at the hook pin level) is smooth with the body skin as shown (Fig. 507), if not adjust it as follows: 1) Use the edge of a ruler or straight edge against the
surface of the door or fuselage skin to see if the pull-in hook fitting has to move inboard or outboard.
NOTE: If the door skin is outboard of the fuselage skin,
____ the hook pin must be moved inboard to pull the door flush. Moving the plates one serration is equal to
0.036 in.
2) Mark the present location of the outer bearing housing serrated plate using a marker pen or spray paint and then slacken the nuts and bolts holding the inner and outer bearing housings until they are able to freely move on the frame mounted serrated plates .
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