C. Wire Stripping
(Ref. Fig. 005)
(1)
If sealing is necessary, install the heat-shrinkable sleeve on the wire before stripping. (Shrinking is made after crimping).
(2)
Select the applicable tool.
(3)
Strip the wire to the length A.
D. Crimping Procedure and Tools
(Ref. Fig. 006)
(1)
Install the positioner in the tool.
(2)
Select the number of the wire gauge to crimp.
(3)
Engage the stripped wire in the pin/socket.
(4)
Make sure that you can see the wire conductor through the pin/socket hole.
(5)
Install the pin/socket contact in the positioner.
(6)
Fully close the tool handles until the safety ratchet releases.
(7)
Remove the crimped contact.
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Normal Contacts - P/N Characteristics
E0374
Figure 003
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Normal Contacts - Insertion/Extraction Tools
E0374
Figure 004
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Normal Contacts - Wire Stripping Characteristics
E0374
Figure 005
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Normal Contacts - Crimping Tools
E0374
Figure 006
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(8) If sealing is necessary :
(a)
Heat shrink the sleeve if installed before stripping.
(b)
If it is necessary to use several sleeves, wait until the first sleeve is fully cool before you shrink the other sleeves.
_________________________________________________4. Connection Procedure for Contacts E0546 and E0547
A. Contacts P/N and Characteristics
(Ref. Fig. 007) ---------------------------------------------------------------------| | USE WITH | | CONTACTS |------------------------------------------------| | | PLUG | RECEPTACLE | |------------------|-------------------------|----------------------| | E0546 | E0545 - E0610 - E0741 | E0611 - E0612 | |------------------|-------------------------|----------------------| | | E0362 - E0545 - E0610 | E0362 - E0390 | | E0547 | E0741 - NSA938361 | E0611- E0612 | | | | NSA938361 | ---------------------------------------------------------------------
B. Contacts Insertion and Extraction Tools
(Ref. Fig. 008)
C. Wire Stripping (Ref. Fig. 008) If sealing is necessary install the heat-shrinkable sleeve on the wire before stripping. In case of two shrinkable sleeves installed the lengths are :
-
the first shrinkable sleeve has a length of 40 mm (1.5748 in.)
-
the second shrinkable sleeve has a length of 30 mm (1.1811 in.) Shrinking is made after crimping. Select the applicable tool Strip the wire to the length A
D. Crimping Procedure and Tools
(Ref. Fig. 009)
(1)
Put the stripping wire in the hole of the contact.
(2)
Make sure that you can see the wire conductor through the inspection hole.
(3)
Crimp with tool handles until the safety ratchet releases.
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Normal Contacts - P/N Characteristics
E0546 and E0547
Figure 007
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Normal Contacts - Wire Stripping, Shrinking and Ins/Ext Tools
E0546 and E0547
Figure 008
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Normal Contacts - Crimping Tools
E0546 and E0547
Figure 009
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(4)
Remove the crimped contact.
(5)
If sealing is necessary :
(a)
Heat shrink the sleeve.
(b)
If necessary, use several sleeves, wait until the first sleeve is fully cool before shrinking the other sleeves.
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Apr 01/05
R _______________________________________5. Connection Procedure for Contacts E0685
A. Contact P/N and Characteristics
(Ref. Fig. 010) ---------------------------------------------------------------------| | USE WITH | | CONTACTS |------------------------------------------------| | | PLUG | RECEPTACLE | |------------------|-------------------------|----------------------| | E0685 | E0684 | E0734 | | | NSA938027 | NSA938028 | ---------------------------------------------------------------------
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