(2) Insulation before crimping
(Ref. Fig. 004)
R - Move the Nomex approximately 50 mm (1.9685 in.) rearward (detail
R C).
- Install the heat-shrinkable sleeve ABS0061 on the wire (detail D)
R over the kapton and flush with stripping.
- Retract the sleeve.
R - Make a mark on the sleeve 10 mm (0.3937 in.) from the stripped
R area. Do this to let you do a check of the cable insertion in the
R terminal barrel at the time of crimping.
(3) Crimping procedure
(Ref. Fig. 005)
- For method 1 with one sleeve (ABS0916):
Install the heat-shrinkable sleeve (1) on the wire.
- For method 2 with two sleeves (E0484 and E0718):
Install the heat-shrinkable sleeve (3) on the wire.
Install the heat-shrinkable sleeve (2) on the wire.
- Install the terminal on the tool.
- Put the flat part of the terminal on the side of the fixed die.
- Operate the tool to put the ram in contact with the terminal
barrel.
R - Be careful not to cause damage to it.
- Put the wire into the terminal.
R - Make sure that the wire is correctly engaged related to the mark on
R the sleeve.
R
- Operate the foot pump.
- Stop the crimping operation when the pressure of the power unit is
R between 560 and 600 bars (8122.11 and 8702.26 PSI).
- Move the locking lever laterally.
R - Push the release pedal to let the ram move back.
- Remove the crimped terminal.
R - Move the Nomex braid forward to the terminal barrel above the
R ABS0061 sleeve.
R
R - The crimping is correct when the gauge mark shows clearly.
(4) Insulation procedure
(Ref. Fig. 005)
(a) For method 1 with one sleeve (ABS0916):
- Install and retract the heat shrinkable sleeve (1) on the
terminal.
Copper Terminals for Aluminum Wires - Crimping and Shrinking Tools
E0422
Figure 005
20-48-12 Page 10
Apr 01/05
R
(b) For method 2 with two sleeves (E0484 and E0718):
- Install and retract the heat shrinkable sleeve (2) on the
terminal.
R - Do not install the second sleeve until the first sleeve is
R fully cool.
- Install and retract the heat shrinkable sleeve (3) on the
terminal.
____NOTE : Make sure that there is no insulation on the contact part
R of the terminal to make sure that there is electrical
R continuity.
20-48-12 Page 1120-48-12 Page 12
_______________________4. E0466 Aluminum Terminal
A. P/N identification E0466-T S 00 01
| | | | | | | | | ------- Range | | | | | | | ----------- Wire gauge | | | | | -------------- Type | | | ----------------- Terminal | --------------------- Standard P/N
R B. P/N characteristics (Ref. Fig. 006, 007)
(1) Temperature The maximum operating temperature is 150 deg.C (302.00 deg.F).
R R R R R (2) Wire type This type of terminal is used only with aluminum wires which have the P/Ns that follow: - E0438YV (gauge 06 to 00) - E0471QP (3 x YV gauge 06) - ABS0949AD (gauge 24 to 000)
C. Connection Procedure
R (Ref. Fig. 008, 009, 010)
R R ____NOTE : If there is a repair, terminal E0422 is a temporary alternative for terminal E0466.
R R R Because this is a temporary repair only, replace the terminal with the basic definition at the subsequent C-check or in less than 18 months.
R R R R R R (1) Wire stripping - Remove the Nomex braid for the length A (detail A). - To prevent damage to the aluminum cable wires, make a circular cut around the kapton jacket but do not cut through its full thickness (detail B). - Engage a tube or the terminal on the cable. - Move the tube in the four directions to break the kapton jacket (30 deg. maximum circular travel).
R Aluminum Terminals for Aluminum Wires - P/N Characteristics E0466 Figure 006
20-48-12 Page 13
R Aluminum Terminals for Aluminum Wires - Allocation Table R E0466 R Figure 007
20-48-12 Page 14
R Aluminum Terminals for Aluminum Wires - Connection Procedure E0466
R Figure 008
20-48-12 Page 15
R Aluminum Terminals for Aluminum Wires - Stripping Tools E0466
R Figure 009
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