NOTE: This gives the steps to drain the toilet tank, add the
____ chemical precharge and close the service panel.
TASK 38-32-00-795-121
3. Ball Valve Leak Test____________________
A. General
(1) Throughout the task, the following valves are referred to:
(a) The valve in the toilet tank that keeps the fluid from entering the drain lines is referred to as the "tank dump valve".
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BOEING PROPRIETARY - Copyright (C) - Unpublished Work - See title page for details.
B.
C.
D.
E.
A
737-300/400/500MAINTENANCE MANUAL
(b)
The ball valve that is in the drain line between the toilet tank dump valve and the service panel valve is referred to as the "in-line ball valve".
(c)
The valve at the service panel that allows the fluid to drain from the airplane into a waste truck (drum) is referred to as the "panel drain valve".
References
(1)
AMM 12-17-00/301, Toilet Servicing
(2)
AMM 38-32-91/401, Forward Lavatory Waste Drain Ball ValveEquipment
(1)
Handle Assembly Tool, Monogram P/N 12224Access
(1)
Location Zones 103 Forward Lavatory 113 Left Aft Lavatory 114 Right Aft Lavatory (if installed) 118 Lavatory (if installed) 205 Electronic Compartment
Procedure
S 615-133
(1)
Do the servicing procedure for the toilet tank but drain the chemical precharge after five minutes (AMM 12-17-00/301).
S 865-135
(2)
Do not close the service panel drain valve.
S 865-134
(3)
Close the toilet tank dump valve.
S 865-136
(4)
Fill the toilet tank with approximately 5 gallons of water.
S 865-096
(5)
On flush/fill ports with caps, close the cap.
(6)
Remove the toilet tank shroud.
S 025-138
(7)
Disconnect the quick disconnect for the tank dump valve control cable.
S 015-139
(8)
Use the handle assembly tool to pull the tank dump valve cable open for at least 10 seconds or until the water stops flowing.
S 015-137
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A
737-300/400/500MAINTENANCE MANUAL
F. Do one of these tasks to check for leakage from the ball valve.
S 785-175
(1)
For Cabin Pressurization Test (AMM 38-32-00/501), hold the drain valve handle.
S 785-176
(2)
For Vacuum Fixture Test (AMM 38-32-00/501), do not hold the drain valve handle.
S 215-142
(3)
Examine the service panel drain outlet for leakage from the ball valve.
(a) If there is leakage, replace the ball valve in the drain line (AMM 38-32-91/401).
G. Return the Airplane Back to Its Usual Condition
S 425-097
(1)
Connect the toilet tank dump valve cable to the ball valve cable.
S 415-098
(2)
Install the toilet shroud.
S 615-165
(3)
Service the toilet but ignore the steps that flush the tank with 8 gallons of water (AMM 12-17-00/301).
NOTE: This gives the steps to drain the toilet tank, add the
____ chemical precharge and close the service panel.
TASK 38-32-00-705-119
4. Service Panel Drain Valve Leak Test
___________________________________
A. General
(1) This procedure tests the service panel drain valve for leakage. Repeat this procedure as required to test additional service panel drain valves.
B. References
(1)
AMM 12-17-00/301, Toilet Servicing
(2)
AMM 38-32-81/201, Service Panel Drain Valve
(3)
AMM 38-32-81/401, Waste Tank Drain Nipple
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