(g)
Move the rear fairing (4) forward to engage the bolts fully.
(h)
Make sure that the:
-forward end of the rear fairing (4) goes inside the intermediate fairing (5) (out-of-wind)
-
harness (27) is not caught between the key-hole slot positions on the rear fairing (4) and the wing skin
-
harness (27) is not caught between the edge of the rear fairing
(4) and the skin.
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(i)
Make sure that there is a clearance of 3.0 mm (0.1181 in.) to 4.0 mm (0.1574 in.) between the rear fairing (4) and the intermediate fairing (5). If necessary, cut and de-burr the overlap at the rear of the intermediate fairing (5) to get the correct dimension.
(j)
Install the bolt (3), the bush (2) and the nut (1). Tighten the bolt (3).
(k)
Fill the clearance between the rear fairing (4) and intermediate fairing (5) with SEALANTS (Material No. 09-016).
(5) Install the front fairing (8) and the cover plate (11) assembly as follows:
(a)
Make sure that the intermediate fairing (5) and rear fairing (4) are correctly installed.
(b)
If the front fairing (8) and the cover plate (11) have been disassembled, continue as follows:
1 Install the front fairing (8) to the cover plate (11) with the
_ bolt (13), the washer (12) and the bush (6). Do not tighten the bolt (13).
2 Install the front fairing (8) and the cover plate (11)
_ assembly with the bolts (9) and the washers (10). Do not tighten the bolts (9).
3 Make sure that the front fairing (8) aligns with the
_ intermediate fairing (5).
4 Use a wax crayon to mark on the cover plate (11) around the
_ edge of the front fairing (8).
5 Remove the bolts (9), the washers (10) and remove the cover
_ plate (11) complete with the front fairing (8).
6 Remove the bolt (13), the washer (12) and the bush (6). Remove
_ the front fairing (8) from the cover plate (11).
7 Apply SPECIAL MATERIALS (Material No. 05-064) to the mating
_ surface of the front fairing (8). Do not apply the special material to the surface of the front fairing that will touch the wing skin.
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8_ Apply a small quantity of SEALANTS (Material No. 09-018) to
the mating surfaces of the front fairing (8) and the cover
plate (11). Do not apply sealant to the surface of the front
fairing that will touch the wing skin.
9_ Install the front fairing (8) onto the cover plate (11) with
the bolt (13), the washer (12) and the bush (6). Make sure
that the front fairing (8) aligns with the marks you made on
the cover plate (11).
10__ TORQUE the bolt (13) to between 0.08 and 0.10 m.daN (7.07 and
8.84 lbf.in).
NOTE : Do the step that follows before the sealant has cured.____
11__ Use the sealant pushed out from between the front fairing (8)
and the cover plate (11) to make a fillet seal. Clean the
unwanted sealant from the front fairing and the cover plate
assembly to make a smooth finish. Make sure that the sealant
does not cause a blockage in the drain hole (7).
(c) Hold the front fairing (8) and the cover plate (11) assembly in position against the wing skin.
NOTE : Make sure that the harness (27) does not rub against the
____ edges of the cover plate (11).
(d) Make sure that there is a clearance of 0.5 mm (0.0196 in.) and
3.0 mm (0.1181 in.) between the intermediate fairing (5) and the front fairing (8). If necessary, cut and de-burr the overlap at the rear of the front fairing (8) to get the correct dimension.
(e)
Apply SPECIAL MATERIALS (Material No. 05-002) to the washers (10) and the threads of the bolts (9).
(f)
Install the front fairing (8) and the cover plate (11) assembly with the bolts (9) and the washers (10).
(g)
TORQUE tighten the bolts (9) to 1.13 m.daN (99.99 lbf.in).
(6) Make sure that the guide (30), the bracket (31) and the clamp (34) are positioned correctly. TORQUE the nuts (32) on the bolts (33) to between 0.14 and 0.16 m.daN (12.38 and 14.15 lbf.in).
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C. Installation of the Outboard Fuel Pump Fairing
NOTE : Install the outboard fuel pump fairing in this sequence:
____
-
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