(1)
Clean the component interface and/or the adjacent area.
(2)
Clean all the other components with CLEANING AGENTS (Material No. 11-004) and MISCELLANEOUS (Material No. 19-003).
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(3)
Do an inspection of the component interface and/or the adjacent area.
(4)
Make sure that the parts retained from the removed component are clean and in the correct condition. (Ref. TASK 52-11-22-220-001)
4. Procedure
_________ Subtask 52-11-22-420-050
A. Installation of the Girt Bar Control Shaft
(Ref. Fig. 407/TASK 52-11-22-991-006)
(1)
Put the bellcrank (155) and the spacer (159) in position.
(2)
Install the shaft (167).
(3)
Install the taper pins (154), (160) with COMMON GREASE (Material No. 04-004).
(4)
Install the washers (156), (161), the nuts (157), (158) and tighten them.
(5)
Install the levers (145), (164) on the shaft (167).
(6)
Install the taper pins (144), (165) with COMMON GREASE (Material No. 04-004).
(7)
Install the washers (147), (163), the nuts (146), (162) and tighten them.
(8)
Put the flexible control (152) in position.
(9)
Install the washer (151), the bolt (153), the washer (150) and the nut (148).
(10) TORQUE the nut (148) to between 0.3 and 0.35 m.daN (26.54 and 30.97 lbf.in).
NOTE : If you install a new bolt (153) drill a hole of 1.9 mm (0.0748
____
in.).
(11)
Install the cotter pin (149).
(12)
Install the telescopic forks (143), the bolts (140), the nuts (142).
(13)
TORQUE the nuts (142) to between 0.3 and 0.35 m.daN (26.54 and 30.97 lbf.in).
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Subtask 52-11-22-420-051
B. Installation of the Flexible Control Assembly (Ref. Fig. 405/TASK 52-11-22-991-004, 406/TASK 52-11-22-991-010)
(1)
Remove the grease nipple (99) from the new flexible control (108).
(2)
Assembly of the flexible control
(a)
Install the nut (109) on the flexible control (108).
(b)
Install the washer (110), the fitting (111), the washer (112) on the flexible control (108).
(c)
Install the nut (113) on the flexible control (108).
(d)
Put the nut (109) in position so that you get the dimension X3.
(e)
TORQUE the nuts (109), (113) to 1.2 m.daN (106.19 lbf.in).
(f)
Install the seal nut (114).
R (g) TORQUE the seal nut (114) to between 0.35 and 0.45 m.daN (30.97 and 39.82 lbf.in).
(h)
Install the nut (115), the lockwasher (116) and the eye end assembly (117).
(i)
Put the nut (115) in position so that you get the dimension X4.
(j)
TORQUE the nut (115) to between 0.6 and 0.7 m.daN (53.09 and
61.94 lbf.in).
(k)
Safety the nut (115) with the lockwasher (116).
(l)
Install the nut (107) on the flexible control (108).
(m)
Install the washer (104).
(3) Installation of the flexible control.
(a)
Before installation, slightly bend the flexible control (115) to the final shape.
(b)
Push the flexible control (108) through the hole at the bottom of the door.
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(c)
Install the grease nipple (99) on the new flexible control (108).
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