(13)
Install the bolt (76) and the nut (77).
(14)
TORQUE the nut (77) to between 0.35 and 0.45 m.daN (30.97 and 39.82 lbf.in).
(15)
Put the rod (74) in position.
(16)
Install the spacer (70), the bolt (81), the washer (73) and the nut (72).
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(17)
TORQUE the nut (72) to between 0.16 and 0.17 m.daN (14.15 and 15.04 lbf.in).
(18)
Install a new cotter pin (71). NOTE : If you must install a new bolt (81), drill a hole of dia. 1.8
____
mm (0.0708 in.).
(19)
Remove the unwanted sealant with CLEANING AGENTS (Material No. 11-004) and MISCELLANEOUS (Material No. 19-003).
R **ON A/C 001-049, 051-099, 101-105, 151-154, 201-207,
Subtask 52-13-21-420-055
E. Installation of the Safety Pin and Locking Hook
(Ref. Fig. 406/TASK 52-13-21-991-012)
(1)
Make sure that the door is open.
(2)
Connect the rod (33).
(a)
Install the bushes (34) and (39) with SPECIAL MATERIALS (Material No. 05-002), the rod (33), the washer (32) and the bolt (31).
(b)
Install the washer (35) and the nut (36).
(c)
TORQUE the nut (36) to between 0.3 and 0.35 m.daN (26.54 and
30.97 lbf.in).
(d)
Install a new cotter pin (37). NOTE : If you install a new bolt (31), drill a hole of 1.9 mm
____ (0.0748 in.) for the cotter pin installation.
(3) Installation of the safety pin on the fitting (56).
(a)
Apply COMMON GREASE (Material No. 04-004) on the sliding part of the safety pin (30).
(b)
Install the safety pin (30) in its fitting (56).
(c)
Apply SEALANTS (Material No. 09-019) on the surface of the fitting (56) in contact with the door structure.
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(d)
Put the fitting (56) in position on the door structure and remove the unwanted sealant with CLEANING AGENTS (Material No. 11-004) and MISCELLANEOUS (Material No. 19-003).
(e)
Install the washers (35) and the bolts (54) and (55). Apply SPECIAL MATERIALS (Material No. 05-002) on the thread of the bolts (54) and (55) before installation.
(f)
Tighten the bolts (54) and (55).
(4)
Assembly of the safety pin.
(a)
Install the washer (29), the caps (28) (27) and (26), the washer
(25) and the bolt (24).
(b)
Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-007A) on the thread of the bolt (24) before installation.
(c)
Do not tighten the bolt (24). You must adjust the safety pin (30).
(5)
Connection of the rod (33).
(a)
Install the bushes (38) and (40) with SPECIAL MATERIALS (Material No. 05-002), the rod (33), the washer (42) and the bolt (41).
(b)
Install the washer (43) and the nut (44).
(c)
TORQUE the nut (44) to between 0.3 and 0.35 m.daN (26.54 and
30.97 lbf.in).
(d)
Install a new cotter pin (45). NOTE : If you install a new bolt (41), drill a hole of 1.9 mm
____ (0.0748 in.) for the cotter pin installation.
(6) Adjustment of the safety pin. (Ref. Fig. 414/TASK 52-13-21-991-013)
(a)
With the door in the up position, make sure that the safety pin covers the shoulder of the bush located on the fitting (56), and that the clearance J10 is 0 -0.3 +0.3 mm (0.0000 -0.0118 +0.0118 in.).
(b)
With the door in the down position (door closed and locked), make sure that the clearance J11 between the frame structure and the safety pin is 4 -1 +1 mm (0.1574 -0.0393 +0.0393 in.).
R 1EFF : 001-049, 051-099, 101-105, 151-154, 1 52-13-21Page 454 1201-207, 1May 01/05 1 1 1CES 1
R R Safety Pin - Adjustment Figure 414/TASK 52-13-21-991-013
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(c) If the clearances J10 and J11 are not in the tolerances, open the door and adjust as follows:
1_ Remove the bolt (24), the adjustable washers (25) and (29) and
the caps (26) (27) and (28).
2_ Put new adjustable washers (25) and (29) and install them,
with the caps (26) (27) and (28) and the bolt (24).
3_ TORQUE the bolt (24) to between 0.6 and 0.7 m.daN (53.09 and
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