(a)
Before installation, slightly bend the flexible control (108) to its final shape.
(b)
Put the flexible control (108) into the hole at the bottom of the door.
(c)
Engage the flexible control (108) in the fitting (118).
(d)
Install the grease nipple (91) on the new flexible control (108).
(e)
Make sure that the dimension X5 between the flexible control
(108) and the grease nipple (91) is 1 mm (0.0393 in.). NOTE : When you install the flexible control (108), make sure
____ that the grease nipples (89) and (91) point inboard.
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(f)
Install the washer (104), the fitting (87) and the washer (106) on the flexible control (108).
(g)
Install the nut (105) on the flexible control (108).
(h)
Put the nut (107) in position so that you get the dimension X2.
(i)
TORQUE the nuts (107) and (105) to 1.2 m.daN (106.19 lbf.in).
(j)
Install the seal nut (103).
(k)
TORQUE the seal nut (103) to 0.4 m.daN (35.39 lbf.in).
(l)
Install the nut (102), the lockwasher (101) and the eye end assembly (100).
(m)
Put the nut (102) in position so that you get the dimension X1.
(n)
TORQUE the nut (102) to between 0.6 and 0.7 m.daN (53.09 and
61.94 lbf.in).
(o)
Safety the nut (102) with the lockwasher (101).
(p)
Install the washer (112).
(q)
Install the nut (113) on the flexible control (108).
(r)
Put the nut (109) in position so that you get the dimension X3.
(s)
TORQUE the nuts (109), (113) to 1.2 m.daN (106.19 lbf.in).
(t)
Install the seal nut (114).
(u)
TORQUE the seal nut (114) to 0.4 m.daN (35.39 lbf.in).
(v)
Install the nut (115), the lockwasher (116) and the eye end assembly (117).
(w)
Put the nut (115) in position so that you get the dimension X4.
(x)
TORQUE the nut (115) to between 0.6 and 0.7 m.daN (53.09 and
61.94 lbf.in).
(y)
Safety the nut (115) with the lockwasher (117).
(4) Apply SEALANTS (Material No. 09-016) on contact surfaces between the fitting (87) and the door structure.
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(5)
Install the bolts (88) and the nuts (86).
(6)
Tighten the nuts (86).
(7)
Install the bolts (80), the washers (81), (83) and the nut (84).
(8)
TORQUE the nut (84) to between 0.3 and 0.35 m.daN (26.54 and 30.97 lbf.in).
NOTE : If you install a new bolt (80) drill a hole of 1.9 mm (0.0748
____
in.).
(9) Install a new cotter pin (85).
(10)
Install the bolt (92), the washers (93), (96) and the nut (94).
(11)
TORQUE the nut (94) to between 0.3 and 0.35 m.daN (26.54 and 30.97 lbf.in).
NOTE : If you install a new bolt (94) drill a hole of 1.9 mm (0.0748
____
in.).
(12) Install a new cotter pin (95). Subtask 52-13-22-640-051
D. Lubrication of the Flexible Control Assembly
(Ref. Fig. 405/TASK 52-13-22-991-004)
(1)
Loosen the seal nut (114) by three turns minimum.
(2)
Connect a grease gun to the grease nipple (89). Apply COMMON GREASE (Material No. 04-004) until it comes out of the holes in the seal nut (114).
(3)
TORQUE the seal nut (114) to 0.4 m.daN (35.39 lbf.in).
(4)
Loosen the seal nut (103) by three turns minimum and make sure that you can see the grease.
(5)
If not, connect a grease gun to the grease nipple (89). Apply COMMON GREASE (Material No. 04-004) until it comes out of the holes in the seal nut (103).
(6)
TORQUE the seal nut (103) to 0.4 m.daN (35.39 lbf.in).
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E. Installation of the Escape Slide Gear Box
(Ref. Fig. 402/TASK 52-13-22-991-002)
R **ON A/C 001-002, 051-052,
(Ref. Fig. 410/TASK 52-13-22-991-016) **ON A/C ALL R Post SB 52-1097 For A/C 001-002,051-052, (Ref. Fig. 410A/TASK 52-13-22-991-016-A) **ON A/C ALL
(1)
Install the escape slide gear box (51) and apply SEALANTS (Material No. 09-019) on contact surfaces between the escape slide gear box and the door structure.
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