(e)
Install the washers (35) and the bolts (54) and (55). Apply SPECIAL MATERIALS (Material No. 05-002) on the thread of the bolts (54) and (55) before installation.
(f)
Tighten the bolts (54) and (55).
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(4)
Assembly of the safety pin.
(a)
Install the washer (29), the caps (28) (27) and (26), the washer
(25) and the bolt (24).
(b)
Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-007A) on the thread of the bolt (24) before installation.
(c)
Do not tighten the bolt (24). You must adjust the locking pin (30).
(5)
Connection of the rod (33).
(a)
Install the bushes (38) and (40) with SPECIAL MATERIALS (Material No. 05-002), the rod (33), the washer (42) and the bolt (41).
(b)
Install the washer (43) and the nut (44).
(c)
TORQUE the nut (44) to between 0.3 and 0.35 m.daN (26.54 and
30.97 lbf.in).
(d)
Install a new cotter pin (45). NOTE : If you install a new bolt (41), drill a hole of 1.9 mm
____ (0.0748 in.) for the cotter pin installation.
(6) Adjustment of the safety pin. (Ref. Fig. 415/TASK 52-11-21-991-014)
(a)
With the door in the up position:
-make sure that the safety pin covers the shoulder of the bush on the fitting (56), and that the clearance J10 is 0 -0.3 +0.3 mm (0.0000 -0.0118 +0.0118 in.).
(b)
With the door in the down position (door closed and locked):
-make sure that the clearance J11 between the frame structure and the safety pin is 4 -1 +1 mm (0.1574 -0.0393 +0.0393 in.).
(c)
If the clearances J10 and J11 are not in the tolerances, open the door and adjust as follows:
1_ Remove the bolt (24), the adjustable washers (25) and (29) and
the caps (26) (27) and (28).
2_ Put new adjustable washers (25) and (29) and install them,
with the caps (26) (27) and (28) and the bolt (24).
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_ 61.94 lbf.in).
(7) Installation of the locking hook (2).
(a) Install the locking hook.
1 Put the door in the up position.
_ 2 Apply COMMON GREASE (Material No. 04-004) on the part that
_
moves of the shouldered bush (4). 3 Install the shouldered bush (4), the bolt (15), the washer
_
(14) and the nut (5). 4 TORQUE the nut (5) to between 1.2 and 1.35 m.daN (106.19 and
_
119.46 lbf.in).
5 Install a new cotter pin (6).
_ NOTE : If you install a new bolt (15), drill a hole of 2.7 mm
____ (0.1062 in.) for the cotter pin installation.
(b) Connect the rod (48). 1 Install the bellow (50), the plate (51), the bolts (52) and
_
the clamp (53). Do not tighten the clamp (53). 2 TORQUE the nuts (49) to between 0.35 and 0.45 m.daN (30.97 and
_
39.82 lbf.in). 3 Install the bushes (10) and (11) with SPECIAL MATERIALS
_
(Material No. 05-002), the washer (12) and the bolt (13). 4 Install the washer (9) and the nut (8).
_ 5 TORQUE the nut (8) to between 0.7 and 0.8 m.daN (61.94 and
_
70.79 lbf.in).
6 Install a new cotter pin (7).
_ NOTE : If you install a new bolt (13), drill a hole of 2 mm
____ (0.0787 in.) for the cotter pin installation.
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(c) Connect the rod (23).
1_ Install the bushes (21) and (22) with SPECIAL MATERIALS
(Material No. 05-002), the washer (17) and the bolt (16).
2_ Install the washer (18) and the nut (29).
3_ TORQUE the nut (19) to between 0.15 and 0.17 m.daN (13.27 and
15.04 lbf.in).
4_ Install a new cotter pin (20).
NOTE : If you install a new bolt (16), drill a hole of 1.8 mm____
(0.0708 in.) for the cotter pin installation.
(8) Adjustment of the locking hook (52). (Ref. Fig. 416A/TASK 52-11-21-991-032-A)
(a)
Open the door.
(b)
Put two shims in the upper fittings on the frame.
(c)
Close the door.
(d)
Make sure that the clearance M1 between the locking hook (52) and the roller (58) is 0.5 +0.3 -0.3 mm (0.0196 +0.0118 -0.0118 in.). If the clearance is not in the tolerances, do as follows:
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