Subtask 52-11-21-420-051
B. Installation of the Outer Control Handle
(Ref. Fig. 402/TASK 52-11-21-991-008)
(1)
Make sure that the axle (191) is pushed.
(2)
Apply COMMON GREASE (Material No. 04-004) in the housing of the axle
(191) of the outer control handle (192).
(3)
Put the outer control handle (192) in position. Make sure that the grooves are aligned.
(4)
Push the axle (191) in its housing.
(5)
Install the washer (193) and the nut (194).
(6)
TORQUE the nut (194) to between 0.2 and 0.4 m.daN (17.69 and 35.39 lbf.in).
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(7)
Install a new cotter pin (195). NOTE : If you must install a new axle (191), drill a hole of 3 mm
____
(0.1181 in.).
(8)
Adjustment of the outer control handle.
(Ref. Fig. 413/TASK 52-11-21-991-010)
(a)
Close the door from the outside.
(b)
Apply a manual pressure on the handle flap (267) until it touches the stop (268). Release the handle flap and make sure that the handle flap (267) goes back to its initial position.
NOTE : Repeat this procedure five times.
____
(c) Make sure that the out-of-flushness J4 is 0 -0.5 +0.5 mm (0.0000-0.0196 +0.0196 in.).
R (d) If the clearance is not in the tolerances, change the R out-of-flushness with the eccentric roller (263).
(e)
Make sure that the clearance J2 is 0.1 -0 +0.2 mm (0.0039 -0.0000 +0.0078 in.).
(f)
If the clearance J2 is not in the tolerances, do the adjustment below:
1 Remove the nuts (266) and the screw (264).
_
2 Adjust the shim (265) to get the clearance.
_
3 Install the nuts (264) and the screws (266) and tighten the
_
screws.
(g)
Make sure that the handle flap (267) comes back to its initial position when you close the door from the outside.
(h)
Repeat step (b).
(i)
If necessary, adjust the position of the stop (268) with new adjustable washers (269).
(j)
Make sure that the peripheral clearance J5 between the outer control handle and the door is 1.5 +1.0 -0.5 mm (0.0590 +0.0393 -0.0196 in.).
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(k) If the clearance J5 is not in the tolerances, adjust the control handle position. To do this, use a new adjustable spacer (270).
(9) Installation of the plate assy
(Ref. Fig. 403/TASK 52-11-21-991-011)
(a)
Apply SEALANTS (Material No. 09-018) on the contact surface of the plate assy (181).
(b)
Put the plate assy (181) in position.
(c)
Apply SEALANTS (Material No. 09-016) on the housings of the screws (182) and (184).
(d)
Install the washers (183) and the screws (182) and (184) and tighten them.
(e)
Remove the unwanted sealant with CLEANING AGENTS (Material No. 11-004) and MISCELLANEOUS (Material No. 19-003).
Subtask 52-11-21-420-052
C. Installation of the Gearbox
(Ref. Fig. 405/TASK 52-11-21-991-009)
(1)
Apply SEALANTS (Material No. 09-018) on the door structure in contact with the bearing (212) and the gearbox assembly (214).
(2)
Install the bearing (212) on the gearbox assembly (214).
(3)
Install the bolt (213) and the nut (211).
(4)
Apply SEALANTS (Material No. 09-018) on the surface of the spacer
(226) in contact with the door structure.
(5)
Put the spacer (226) in position.
(6)
Install the spacer (227), the washer and the set of washers (202) and (228).
(7)
Adjustment of the gearbox.
(Ref. Fig. 413/TASK 52-11-21-991-010)
(a) Adjust the set of washers (271) to get the clearance J6 of 0.1 -0 +0.1 mm (0.0039 -0.0000 +0.0039 in.).
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(8)
Apply SEALANTS (Material No. 09-018) on the surface of the stop (229)
in contact with the spacer (226).
(9)
Put the stop (229) in position.
(10)
Install the bolts (221) and the nuts (230).
(11)
Tighten the nuts (211) and (230).
(12)
Install the spacer (231).
(13)
Install the inner and outer control handles (222) and (238).
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