(2)
Make sure that the two shims are in position in the upper fittings
(102) on the door frame.
(3)
Close the door.
(4)
Make sure that the clearance M1 between the locking hook (111) and the roller (110) is 0.5 +0.3 -0.3 mm (0.0196 +0.0118 -0.0118 in.). If the clearance M1 is not in the tolerances, do as follows:
(a)
Turn the rod (112) one turn to make it shorter.
(b)
Remove and discard the cotter pin (117) and remove the nut (116).
(c)
Pull out the bush (118) by 4 mm (0.1574 in.) to disengage it from the stop flat (120).
(d)
Turn the bush (118) by the required correction value: -0.9, -0.6, +0.6, +1.5 or +1.2. Make sure that the bush (118) stays engaged with its slots in the eccentric yoke (119).
NOTE : The slotted drive between the bush (118) and the eccentric
____ yoke (119) has a foolproofing device (one position only).
R 1EFF : 057-099, 101-149, 151-199, 201-299, 1 52-11-11Page 448 1301-399, 401-499, 1Aug 01/05 1 1 1CES 1
(e)
Push back the bush (118) until the correction value aligns with the mark of the stop flat (120).
(f)
Install the nut (116).
(g)
TORQUE the nut (116) to between 1.25 and 1.5 m.daN (110.61 and
132.74 lbf.in).
(h)
Turn the barrel of the rod (112) until the locking hook (111) touches the roller (110).
(i)
Install the new cotter pin (117).
(j)
Tighten the nuts (115) and the clamp (113).
(k)
Make sure that the lockwashers (114) are correctly positioned.
(l)
Safety the nuts (115) and the lockwashers (114) with MISCELLANEOUS (Material No. 19-010).
(5)
Remove the two shims from the upper sliders (102) and the positioning templates from the frame.
(6)
Make sure that, when the door is closed, the roller (110) turns freely.
**ON A/C ALL
Subtask 52-11-11-820-054
G. Check of Door Adjustment
**ON A/C 001-049, 051-056,
(Ref. Fig. 406/TASK 52-11-11-991-011) R **ON A/C 057-099, 101-149, 151-199, 201-299, 301-399, 401-499,
(Ref. Fig. 406A/TASK 52-11-11-991-011-A)
**ON A/C ALL
(Ref. Fig. 411/TASK 52-11-11-991-008)
1EFF : ALL 1 52-11-11Page 449 1 1 Aug 01/05 1 1 1CES 1
(1)
Operate the door several times and make sure that the clearances between the rollers, and the fittings are correct (with door in the up and down positions).
(2)
Make sure that the clearance E8 is 70 +0.7 -0.7 mm (2.7559 +0.0275 -0.0275 in.).
Subtask 52-11-11-820-063
H. Adjustment of the Safety Pin
(Ref. Fig. 413/TASK 52-11-11-991-013)
(1)
Close the door.
(2)
Make sure that the clearance G1 between the fittings (601) and the safety pin (602) is 4 +1 -1 mm (0.1574 +0.0393 -0.0393 in.).
(3)
If the clearance G1 is not in the tolerances, adjust the safety pin
(602) as follows:
(a)
Open the door.
(b)
Remove the stop screw (604) and the adjustment washers (603).
(c)
Install the new adjustable washers (603) to get the clearance G1.
(d)
Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-007A) to the thread of the stop screw (604).
(e)
Install the stop screw (604).
(f)
TORQUE the stop screw (604), to between 0.6 and 0.7 m.daN (53.09 and 61.94 lbf.in).
Subtask 52-11-11-420-059
J. Final Installation of the Door Support Arm
(Ref. Fig. 412/TASK 52-11-11-991-019)
(1)
Install the cotter pin (69).
(2)
Install the bonding leads (68), the washers (67) and the bolts (66).
1EFF : ALL 1 52-11-11Page 450 1 1 May 01/04R 1 1 1CES 1
Safety Pin - Clearances and Adjustments Figure 413/TASK 52-11-11-991-013
1EFF : 1 1R 1CES ALL 1 11 1 52-11-11 Page 451 Feb 01/04
(3) Tighten the bolt (66). NOTE : Do an electrical bonding when you install the bolts (66)
____ (Ref. TASK 20-28-00-912-004).
Subtask 52-11-11-420-060
K. Connection of the Electrical Harness
(1)
Install the attachment clamps on the cable sheaths.
(2)
Connect the electrical connectors: 2819VC for the left side or 2818VC for the right side.
Subtask 52-11-11-420-061
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