(e)
Install the washer (38) and the pin (30). Make sure that the cut-away on the pin (30) is at the top and aligns with the anti-rotation pin.
(f)
Install the collar (32), the bolt (31), the washer (33) and the nut (34). TORQUE the nut (34) to between 0.63 and 0.73 m.daN
(55.75 and 64.60 lbf.in).
(g)
Safety the nut (34) with a new cotter pin (35).
(6)
Install the top charging valve assembly as follows:
(a)
Remove the hand-operated forklift from the shock absorber (1) and carefully let it extend fully.
(b)
Carefully put the inflation valve assembly (41) in position and install the spacers (42) and the bolts (43). TORQUE the bolts
(43) to between 1.5 and 1.8 m.daN (11.06 and 13.27 lbf.ft).
(c)
Install the charging valve (45) on the inflation valve assembly (41). TORQUE the charging valve (45) to between 1.13 and 1.58 m.daN (99.99 and 139.82 lbf.in).
(d)
Safety the bolts (43) and the charging valve (45) together with MISCELLANEOUS (Material No. 19-010).
(7)
Install the spare-seal activating-valve assembly as follows:
(a)
Install the valve stem (56) in the housing (52).
(b)
Install the pin (58) and the washers (57).
(c)
Safety the pin (58) with the new cotter pins (53).
(8)
Install the lower torque link assembly as follows:
(a)
Release the lower torque link (3) together with:
-
the fitting (9)
-
the electrical harness (14)
-
the flexible hydraulic lines (13).
(b)
Install the spacers (4) and put the lower torque link (3) and the fitting (9) in position.
(c)
Use the BULLET-ALIGNMENT (460006226) to install the pin (2).
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(d)
Install the bolt (5), the washer(s) (6) and the nut (7). NOTE : You can use a maximum of two washers (6) under the nut
____
(7).
(e)
TORQUE the nut (7) to between 2.1 and 2.7 m.daN (15.48 and 19.91 lbf.ft). Safety the nut (7) with a new cotter pin (8).
(f)
Put the lock plate (10) in position then install the new tab washers (11) and the bolts (12).
(g)
TORQUE the bolts (12) to between 1.5 and 1.8 m.daN (11.06 and
13.27 lbf.ft). Safety the bolts (12) with the tab washers (11).
(9) Install the lower slave link assembly as follows:
(a)
Apply a thin layer of SEALANTS (Material No. 09-016) to the interface of the fitting (20) and the shock absorber (1).
(b)
Apply a thin layer of SPECIAL MATERIALS (Material No. 05-047) to:
-
the bottom of each bolt head (15)
-
the washers (17).
(c)
Release the lower slave link (21) together with:
-
the fitting (20)
-
the electrical harness (23)
-
the flexible hydraulic lines (22).
(d)
Put the lower slave link (21) and the fitting (20) in position then install the bolts (15).
(e)
Install the sleeves (16), the washers (17) and the nuts (18). NOTE : You can use a maximum of three washers (17) under each nut
____
(18).
(f)
TORQUE the nuts (18) to between 0.8 and 1.0 m.daN (70.79 and
88.49 lbf.in).
(g)
Safety the nuts (18) with new cotter pins (19).
(10) TORQUE the bottom charging valve (59) to between 0.57 and 0.79 m.daN
(50.44 and 69.91 lbf.in).
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(11)
Install the 1M system harness as follows:
(Ref. Fig. 403A/TASK 32-11-13-991-009-A)
(a)
Remove the blanking caps from the electrical connectors.
(b)
Make sure that the electrical connectors are clean and in the correct condition.
(c)
Install the electrical connector (83) at the axle interface.
(12)
Install the 2M system harness as follows:
(a)
Remove the blanking caps from the electrical connectors.
(b)
Make sure that the electrical connectors are clean and in the correct condition.
(c)
Install the electrical connector (87) at the axle interface.
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