(a)  
Position of the flaps during hydraulic operation is contolled by the flap control lever on the pilot's control stand. Movement of the flap control lever positions a cable system which extends back to the flap PDU.
 (b)  
The flap cables rotate the input cam in the flap PDU, displacing the cam follower. The cam follower is linked to the hydraulic control valve and opens the control valve to supply hydraulic power to the PDU hydraulic motor.
 (c)  
Hydraulic flow causes rotation of the hydraulic motor which drives the PDU gearbox. The gearbox drives the output shafts and attached torque tubes.
 (d)  
As the PDU gearbox operates, it drives a feedback mechanism connected to the follow-up cam. Movement of the followup cam closes the hydraulic control valve, stopping the PDU.
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757 
MAINTENANCE MANUAL
SEE A 
FLAP CONTROL 
LEVER 
SEE B
FLAP 
CONTROL 
LEVER
1-UNIT DETENT (GATE) 
5-UNIT DETENT 
15-UNIT DETENT 0 (FLAPS UP) 20-UNIT DETENT (GATE)DETENT 25-UNIT DETENT 
30-UNIT DETENT (FLAPS AND SLATS FULLY EXTENDED) 
B 
SEE C 
A 
LEADING EDGE AMBER WARNING LIGHT 
TRAILING EDGE EDGE 
LEADING TRAILING 
EDGE 
AMBER WARNING 
FLAP POSITION 
5 
1 15 INDICATOR 
20
UP FLAPS 25 
30 
ALTERNATE 
ALTN FLAPS 
FLAPS/SLATS 
5 
POSITION SELECTOR 
1 
15 
SWITCH 
UP 20 
NORM  25  
30  TRAILING EDGE  
LE  TE  ALTERNATE DRIVE  
ARMING SWITCH  
ALTN  ALTN 
LEADING EDGE ALTERNATE DRIVE ARMING SWITCH 
C 
Trailing Edge Flap Controls 
Figure 15
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MAINTENANCE MANUAL
 (2)  
Alternate Function
 (a)  
During alternate flap operation flap position is controlled by the alternate flap/slat position selector switch.
 (b)  
The flap system is placed in alternate control by pressing the trailing edge alternate drive arming switch.
 (c)  
After arming the alternate drive system, flap position is selected by rotating the alternate flap/slat position selector switch.
 (d)  
Signals from the position selector switch are sent to the FSEU which operates relays to run the alternate drive motor on the PDU.
 (3)  
Flap Drive System Function
 (a)  
Torque tubes attach to the output shafts of the PDU. The torque tubes extend out into each wing through gearboxes and support bearings.
 (b)  
Rotation of torque tubes is transferred through gearboxes into two transmissions mounted below the flap tracks for each flap.
 (c)  
Each transmission drives a ballscrew actuator through a universal assembly. The ballscrew actuator changes the rotational motion of the transmissions into translational movement of the flap carriages and attached flaps.
 (d)  
The flaps move rearward and downward on the flap tracks. As the flaps move the aft flap linkages are driven by their bellcranks to extend the aft flaps behind the main flaps.
 B. 
Control
 (1)  
Normal Flap Operation (Hydraulic)
 (a)  
Flap position is normally controlled by the flap control lever on the pilot's control stand.
 ~.............................................................................. | Table I | | Flap Positions | ................................................................................ | Control Lever |UP | 1 | 5 | 15 | 20 *[1]| 25 |30 *[2]| ................................................................................ | Flap Angle |0° | 1° | 5° | 11° | 20° | 25° |34° | ................................................................................ | % Travel |0° | 10.32 | 51.85 | 70.46 | 80.41 | 88.13 |100 | 2................…...…...........…...........…........…........….......….......1
 
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