ISOPROPYL ALCOHOL (Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)
EFF : ALL
25-00-00Page 801
C. Referenced Information
-------------------------------------------------------------------------------REFERENCE DESIGNATION -------------------------------------------------------------------------------
24-42-00-861-001 Energize the Ground Service Network from the External Power 24-42-00-862-001 De-energize the Ground Service Network Supplied from the External Power
3. Job Set-up
__________ Subtask 25-00-00-861-077
A. Energize the ground service network
(Ref. TASK 24-42-00-861-001).
4. Procedure
_________ Subtask 25-00-00-340-087
A. Removal of Air Bubbles under Decorative Foil WARNING : OBEY THE MANUFACTURER'S INSTRUCTIONS WHEN YOU USE THIS/THESE
_______ MATERIAL/S. USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(1)
Examine the decorative foil and use a MARKER - CHALK, STICK to put circular marks around the bubbles (repair area).
(2)
Use a NEEDLE to make a hole in the bubble and remove the air.
(3)
Wait some minutes for the decorative foil to get its initial shape.
(4)
Use a SYRINGE to put the bonding and adhesive compounds HENKEL SICOMET 85 into the repair area of the decorative foil.
(5)
Start from the center of the repair area.
(6)
If necessary apply more injections around the circumference of the repair area.
(7)
Let the bonding and adhesive compound cure for approx. 20 sec.
EFF : ALL
25-00-00Page 802
May 01/05
R
CES
(8) Carefully apply pressure to the decorative foil with a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003).
NOTE : Start at the center of the repair area.
____
(9) Let the air and the remaining adhesive compound flow out of the holes.
(10)
Remove remaining adhesive compound with a SCRAPER - NON METALLIC.
(11)
Apply a fabric tape to remove the remaining cured adhesive compound.
(12)
Soak the tape with a mixture of liquid soap and clean water.
(13)
Remove the tape after 4-6 h.
(14)
Remove the remaining adhesive compound with a moist lint-free cotton cloth MISCELLANEOUS (Material No. 19-003).
(15)
Make the surface smooth with a ROLLER - RUBBER.
NOTE : Start at the center of the repair area.
____
(16)
Clean the component with CLEANING AGENTS (Material No. 11-010).
5. Close-up
________ Subtask 25-00-00-862-077
A. De-energize the ground service network
(Ref. TASK 24-42-00-862-001).
EFF : ALL
25-00-00Page 803
May 01/05
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CES TASK 25-00-00-350-001
Minor Repair to the Decor Foil of Flat Composite Components
1. Reason for the Job
__________________
Self Explanatory
2. Job Set-up Information
______________________
A. Fixtures, Tools, Test and Support Equipment
-------------------------------------------------------------------------------REFERENCE QTY DESIGNATION -------------------------------------------------------------------------------
No specific brush No specific electric iron No specific emery cloth, 320-400 grade No specific hot air blower No specific lint-free cloth No specific vacuum press
B. Consumable Materials
-------------------------------------------------------------------------------REFERENCE DESIGNATION -------------------------------------------------------------------------------
Material No. 05-074 D DAN 1274 (PART 1) DECORFOIL (Ref. 20-31-00) Material No. 08-006B USA MMA-189 CLASS 2 ADHESIVE GENERAL PURPOSE (Ref. 20-31-00) Material No. 11-003 USA ASTM D 740 METHYL-ETHYL-KETONE (Ref. 20-31-00) Material No. 11-010 USA TT-I-735 GRADE A ISOPROPYL ALCOHOL (Ref. 20-31-00)
EFF : ALL
25-00-00Page 804
May 01/05
R
CES C. Referenced Information
-------------------------------------------------------------------------------REFERENCE DESIGNATION -------------------------------------------------------------------------------
24-42-00-861-001 Energize the Ground Service Network from the External Power 24-42-00-862-001 De-energize the Ground Service Network Supplied from the External Power
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