R Adhesive Sealant Pressure Seal - Installation with a Convoluted Conduit ABS0887 R ABS1378 R Figure 005
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R F. Wire replacement procedure
R (1) Materials and tools
R - ETHYL ACETATE (Material No. 11-570) or ALCOHOL
R - Adhesive sealant SCOTCH 3M 5313 or DEUTSCH 609-0031-50
R - Self-welding tape ABS5334 or DEUTSCH 609-0032-50
R - Shaping tool DEUTSCH 057-0750-00
R - Fastening wrench DEUTSCH 057-0854-00
R - Dynamometric torque wrench TORQUELEADER TBN65, 1 m.daN (88.4955
R lbf.in) - 6.5 m.daN (47.9351 lbf.ft) or equivalent
R - Wrench adapter size 42 with 9 X 12 end fitting DEUTSCH 057-0853-42
R - Wrench adapter size 29 with 9 X 12 end fitting DEUTSCH 057-0852-29
R - Dynamometric torque wrench TORQUELEADER TSN55, 1.5 m.daN (11.0619
R lbf.ft) - 5.5 m.daN (40.5604 lbf.ft) or equivalent
R - Hook wrench adapter NG28 (CMS9142729637) or NG36 (CMS9142729634)
R - Dynamometric screwdriver with 6.35 mm (0.2500 in.) square pin (not
R specific)
R - Dynamometric torque wrench, end 6 sides 2.5 mm (0.0984 in.), 0.05
R m.daN (4.4247 lbf.in) (not specific)
R - Tape measure (not specific)
R - Scissors (not specific)
R - Rule (not specific)
R (2) Procedure
R - Fully disassemble the pressure-seal.
R - Cut the self-welding tape lengthwise to get access to adhesive
R sealant.
R - Remove the self-welding tape and the adhesive sealant.
R - Separate the harness and clean the wires with ETHYL ACETATE
R (Material No. 11-570) or ALCOHOL.
R - Replace the damaged wires.
R - Prepare the harness according to para. 2.C.(2).
R - Install the pressure seal according to para. 2.C.(3).
R
R ____NOTE : You can disassemble/reassemble the pressure seal 10 times
R maximum. However, replace the grip and tow with a new one (You
R cannot use the grip and tow again).
R - Grip and tow set for reassembly:
R ----------------------------------------------------------------
R | Harness | Prepared harness diameter | Grip and tow set |
R | Size code | mm (in.) | P/N |
R |-----------|---------------------------|----------------------|
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