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The business value resulting from
successful bids has increased over
previous years when CATIA V5 and
DELMIA were not in use.”
Mateu Guiu, Sales Director, Serra Soldadura.
Design time - 40%
Previous 2D/3D approach
220 days
CATIA V5 + DELMIA
110 days
Bidding time preparation
Reusing Knowledge to
Reduce Time-to-market
Jigs & fixtures are often very similar in design,
therefore designs can often be reused in the same
project. CATIA V5 provides easy-to-use and automated
solutions for reusing previously validated designs.
Flexible parameterization provides unrivalled capabilities
for modifying and adapting existing designs to a new
environment. This reduces development time and
cuts costs while ensuring standardization and design
quality. “CATIA V5 has provided us with new ways of
thinking when using standard parts libraries, parametric
design and in reusing validated designs in new projects.
This is a powerful solution with enormous potential. In
addition, the immediate visualization features of
CATIA V5 and DELMIA helped us to sell our project,”
says Jaap Wegbrans, Sales Department.
CATIA V5’s unique shape morphing capabilities ensure
that when a panel or a part change, the tools can be
immediately updated and repositioned.
Complex Products Right the First Time
The advanced simulation capabilities of IBM and
Dassault Systèmes’ PLM solutions make it possible
to produce an error-free product the first time. With
CATIA V5, designers can virtually simulate kinematics
and structural analysis at a very early stage in product
development. DELMIA IGRIP is used to optimize robot
locations, motions and cycle times while the DELMIA
DPM Assembly Product optimizes the assembly
process, as well as planning and verification.
Both CATIA V5 and DELMIA operators can access
the same data. In addition, the NC programming cost
has decreased by 66%* because this work is now
done directly on the design models in CATIA. Likewise,
assembly line layout costs have decreased by more
than 60%*. “We save mainly on feasibility and assembly.
Four years ago, it took us 18 months to put a new
assembly line into an OEM. We can now do it in eight
months*. This is only possible because we can now
get it right the first time. Today we do not get, nor do
we need, a second chance,” says Blai Felip.
*findings based on an independent study performed by CIMdata
(November 2003).
“Our experience shows that we can achieve
20% time saving at the design phase with
CATIA V5 and up to 40% on some projects.
It now takes us 180 hours to design a new
jig, compared to 300 hours previously.”
José Bernal, Design Group Manager, Serra Soldadura.
5
Time to market -55%
Previous 2D/3D approach
18 months
CATIA V5 + DELMIA
8 months
Time to market
6
CATIA V5 and DELMIA provided SERRA SOLDADURA with the competitive edge it needed to reduce its design
phase and to improve quality by designing right the first time. Today, SERRA has reaped clear and tangible
benefits from IBM and Dassault Systèmes’ PLM Solutions.
Challenges met
The elapsed time to prepare a bid
has been significantly reduced. - 50% Bidding time
Reduction in time needed to train an
engineer to an expert tool designer. - 75% Training time
Serra Soldadura plans to implement more solutions
from the IBM and Dassault Systèmes portfolio to
extend the benefits of PLM to the entire company.
SERRA’s main mid-term objective is to accelerate
concurrent and collaborative engineering, and to
expand its digital manufacturing capabilities. SERRA
is on the road to even greater success by reorganizing
engineering design and simulation operations through
integrated CAD.
Robotics Simulation
Implementing DELMIA Robotics V5 will improve
SERRA’s automatic layout elements recognition and
made it possible to create a 3D model directly from
a 2D layout. In addition, DELMIA Robotics V5 will
generate tools for I/O (Input/Output) connections
between robots which optimizes station cycle time.
Generative Tooling Deployment
Dassault Systèmes has developed a unique and
evolving set of PLM practices for automating and
accelerating Tooling design. By combining this
Generative Tooling Solution for Jigs & Fixtures with
its own expertise, SERRA will be able to adapt
predefined toolsets that incorporate standard
components, design rules, and past experience.
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