_ install the washer (8) and the nut (7).
2 Tighten the nut (7) and safety it with the new cotter pin (6).
_ **ON A/C 151-199,
Subtask 52-32-21-560-054-B
B. Preparation for Replacement Component
(1)
Make sure that there are new tab washers (371) on the link assy (88).
(2)
If not, replace the tab washers (371) as follows:
(a)
Release the tab washers (371) from the jam nuts (372).
(b)
Remove the lower and top fork-ends (95) and (99) from the connection rod (370).
(c)
Remove and discard the tab washers (371) from the connection rod (370).
(d)
Apply COMMON GREASE (Material No. 04-004) to the threaded ends of the connection rod (370).
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(e) Install the new tab washers (371) and the two fork ends (95) and
(99) on the connection rod (370).
(3) Make sure that the length between the two fork ends (95) and (99) of the replacement link assy (88) is as written down before.
Subtask 52-32-21-420-065-B
C. Installation of the Switch Mechanism
(1) Install the link assy (88) as follows:
(a)
Install the upper fork-end (99) on the drive shaft lever (102) as follows:
(b)
Install the lower fork-end (95) to the target lever (90) as follows:
1_ If removed, install the sleeve (100) into the fork-end (99).
2_ Put the fork end (99) in position to the drive shaft lever
(102) and install the bolt (101), the washer (98) and the nut
(97).
3_ Tighten the nut (97) and safety it with the new cotter pin
(96).
1 If removed, install the bush (94) into the fork-end (95).
_ 2 Put the lower fork end (95) to the target lever (90) and
_ install the bolt (89), the washer (93) and the nut (92).
3 Tighten the nut (92) and safety it with the new cotter pin
_ (91).
(2) Install the target lever (3) as follows:
(a)
If removed, install the target (365) with the bolts (366), the washers (363) and the nuts (362) on the target arm (364).
(b)
Install the target lever (90) as follows: 1 Put the target lever (90) on the support fitting (361) and
_ attach it with the washer (369) and the nut (368).
2 Tighten the nut (368) and safety it with the new cotter pin
_ (367).
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(c) Install the lower fork end (95) to the target lever (90) (refer procedure (1) (b)).
**ON A/C 001-049, 053-099, 101-105, 151-199, 201-220,
Subtask 52-32-21-820-058
D. Adjustment Procedure
(1)
Push the door handle correctly into the recess of the door structure.
(2)
Measure the clearance between the target (365) and the related sensor
(373) of the door sill area.
NOTE : The clearance must be between 1.5 mm (0.0590 in.) and 2.0 mm
____
(0.0787 in.).
(3)
If the clearance is out of tolerance, adjust the length of the link assy (88) as follows:
(a)
Turn the connection rod (370) until the clearance is correct.
(b)
Make sure that the connection rod (370) is correctly engaged with the lower and upper fork end (95) and (99).
(c)
Tighten the jam nuts (372) and safety them with the new tab washers (371).
(4)
Examine the correct function of the proximity switch 32WV (Ref. TASK 52-71-00-820-003).
**ON A/C 051-052,
Subtask 52-32-21-820-058-B
D. Adjustment Procedure
(1)
Push the locking handle correctly into the recess of the handle flap.
(2)
Measure the clearance between the target (4) and the related sensor
(26) of the door sill area.
NOTE : The clearance must be between 1.5 mm (0.0590 in.) and 2.0 mm
____
(0.0787 in.).
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(3)
If the clearance is out of tolerance, adjust the length of the link assy (19) as follows:
(a)
Turn the connection rod (13) until the clearance is correct.
(b)
Make sure that the connection rod (13) is correctly engaged with the lower and top fork end (10),(14).
(c)
Tighten the jam nuts (12) and safety them with the new tab washers (11).
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