(1)
Make sure that the parts retained from the removed component are clean and in the correct condition.
(2)
Make sure that the seal of the access plate (41) is in the correct condition.
(3)
Do an inspection of the component interface and/or the adjacent area.
(4)
Make sure that the bushes (59), (61), (68) and (76), the flange bearings (50) and (88) are in the correct condition.
(5)
Apply COMMON GREASE (Material No. 04-004) to all surfaces of parts which move.
(6)
Install a new packing (65) on the outboard handle shaft (64).
1EFF : 301-399, 1 52-22-21Page 421 1 1 May 01/04 1 1 1CES 1 Subtask 52-22-21-420-052
B. Installation of the Outboard Handle Assembly
(Ref. Fig. 401/TASK 52-22-21-991-008, 403/TASK 52-22-21-991-002)
NOTE : Make sure that the punch mark on each lever aligns with the notch
____
of the outboard handle shaft during the installation.
(1) If removed, put the flange bearing (88) in position and attach it with the bolts (87) and the nuts (89) on the door structure.
NOTE : Do not tighten the nuts (89) at this time.
____
(2)
Put the spacer (86), the washer (85) and the hollow shaft lever (75) on the hollow shaft (84).
(3)
Set the hollow shaft lever (75) in the correct position as follows:
(a)
Prepare the clamp screw (72) with a new lock washer (71).
(b)
Move the hollow shaft lever (75) so that its attachment holes aligns with the groove of the hollow shaft (84).
(c)
Attach the hollow shaft lever (75) with the clamp screw (72).
(d)
Safety the clamp screw (72) with the new lock washer (71).
(4)
Install the hollow shaft (84) into the flange bearing (88) as follows:
(a)
Move the hollow shaft (84) into the flange bearing (88).
(b)
Assemble the washers (81), (82) and (83), the spacer (80) and the engaging lever (78) on the hollow shaft (84).
(5)
Put the engaging lever (78) in the correct position as follows:
(a)
Move the engaging lever (78) so that its attachment holes aligns with the groove of the hollow shaft (84).
(b)
Attach the engaging lever (78) with the clamp screw (77) and the nut (79) on the hollow shaft (84).
(6)
Install the outboard handle shaft (64) as follows:
(a) Install the serrated washers (96) and the new packing (65) to the outboard handle shaft (64).
1EFF : 301-399, 1 52-22-21Page 422 1 1 May 01/04 1 1 1CES 1
(b)
Put the outboard handle shaft (64) in position to the door structure.
(c)
Move the outboard handle shaft (64) rearwards through the hollow shaft (84).
(d)
Install the circlip (66) to the outboard handle shaft (64).
(e)
Put the outboard handle (95) in the recess of the outboard skin.
(f)
Move the outboard handle shaft (64) rearwards to assemble it with the outboard handle (95).
(g)
Make sure that the punch marks on the outboard handle shaft (64) and on the outboard handle (95) align.
(h)
Put the new key washer (90) and the spline nut (91) in position on the outboard handle shaft (64).
(i)
Move the outboard handle shaft (64) in rearward direction until it engages with the member bearing (94).
(7)
Install the flange bearing (50) as follows:
(a)
Put the washers (52) and (53) on the outboard handle shaft (64).
(b)
Move the flange bearing (50) on the outboard handle shaft (64) so that it touches the door structure.
(c)
Attach the flange bearing (50) with the bolts (49) and the nuts
(51) to the door structure.
(d)
Tighten the nuts (51) and protect them with STRUCTURE PAINTS (Material No. 16-006) and STRUCTURE PAINTS (Material No. 16-002).
(e)
Install the distance washers (47) and (48), the washers (46) and the nut (45) on the outboard handle shaft (64)
(f)
Tighten the nut (45) and safety it with the new cotter pin (44).
(8)
Tighten the nuts (89) and (92) and protect them with STRUCTURE PAINTS (Material No. 16-006) and STRUCTURE PAINTS (Material No. 16-002).
(9)
Attach the push rod (67) to the hollow shaft lever (75) as follows:
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