(2)
Carefully disengage the VELCRO tapes and remove the insulation mat from the inner side of the door.
(3)
Remove the arm/disarm unit (Ref. TASK 52-22-22-000-001).
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4. Procedure
_________ Subtask 52-22-21-020-052
A. Removal of the Outboard Handle Assembly
(Ref. Fig. 401/TASK 52-22-21-991-008, 403/TASK 52-22-21-991-002)
WARNING : BEFORE YOU START WORK ON THE DOOR MAKE SURE THAT: - THE SLIDE
_______ CONTROL HANDLE IS IN THE DISARMED POSITION WITH THE SAFETY PIN INSTALLED. - THE PERCUSSION LEVER OF THE DOOR DAMPER CYLINDER IS IN THE DISARMED POSITION WITH THE SAFETY PIN INSTALLED.
(1)
Remove the screws (43), the washers (42) and the access plate (41) from the door structure.
(2)
Remove the connection rod (60) from the shaft lever (56) as follows:
(a)
Remove and discard the cotter pin (62) from the nut (63).
(b)
Remove the nut (63), the washers (58), the bush (59) and the bolt (57).
(c)
Remove the upper eye-end of the connection rod (60) from the fork-end of the shaft lever (56).
(d)
If necessary, remove the bush (61) from the shaft lever (56).
(3)
Bend the lock washer (55) and remove the clamp screw (54) from the shaft lever (56).
(4)
Remove the push rod (67) from the hollow shaft lever (75) as follows:
(a)
Remove and discard the cotter pin (73) from the nut (74).
(b)
Remove the nut (74), the washers (70), the bush (76) and the bolt (69).
(c)
Disconnect the lower eye-end of the push rod (67) from the fork-end of the hollow shaft lever (75).
(d)
If necesarry, remove the bush (68) from the hollow shaft lever (75).
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Outboard Handle Assembly
Figure 403/TASK 52-22-21-991-002
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1 1 May 01/04
1 1
1CES 1
(5)
Remove the flange bearing (50) as follows:
(a)
Remove and discard the cotter pin (44) from the nut (45).
(b)
Remove the nut (45), the washers (46) and the distance washers
(47) and (48) from the outboard handle shaft (64).
(c)
Remove the nuts (51) and the bolts (49) from the flange bearing (50).
(d)
Remove the flange bearing (50) from the outboard handle shaft (64).
(e)
Remove the washers (52) and (53) from the outboard handle shaft (64).
(6)
Remove the outboard handle shaft (64) as follows:
(a)
Bend the key washer (90) and loosen the spline nut (91).
(b)
Pull the outboard handle shaft (64) forward untill it comes free from the door frame.
(c)
Remove the spline nut (90), the key washer (91) and the circlip
(66) from the outboard handle shaft (64).
(d)
Hold the outboard handle (95) and move the outboard handle shaft
(64) forward until it comes free from the hollow shaft (84).
(e)
Remove the outboard handle (95) from the recess of the outboard skin.
(f)
Remove the packing (65) and the shaft lever (56) from the outboard handle shaft (64).
(g)
Remove the outboard handle shaft (64) from the door structure.
(h)
Remove the serrated washers (92) from the outboard handle shaft (64).
(7)
Remove the hollow shaft (84) from the door structure as follows:
(a)
Remove the nut (79) and the clamp screw (77) from the engaging lever (78).
(b)
Remove the engaging lever (78), the spacer (80) and the washers (81),(82) and (83) from the hollow shaft (84).
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(c) Remove the hollow shaft (84) with the hollow shaft lever (75) and the spacers (85) and (86) from the flange bearing (88).
(8)
If necessary, disassemble the hollow shaft (84) as follows:
(a)
Bend the lock washer (71) and remove the clamp screw (72) from the hollow shaft lever (75).
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