(k)
Install the Spacers (03-090), the Spacers (03-100), the Washers (03-120) and the Screws (03-110).
(l)
If necessary, install the Capacitor (03-030) to the Plate (03-050). Lightly apply a light coating of bonding compound (M05B) LOCTITE AS310 SILICOMET between the Insulator (03-035) and the Plate (03-050).
(m)
Install the Plate (03-050), the Washers (03-080) and the Screws (03-060) (with no locking compound), (03-070) with locking compound (M14A) LOCTITE 222.
(n)
If necessary, obey the procedure that follows to connect the wiring:
Page 7014
1 Set natural sleeves PTFE AWG12 NAT onto the wires to be connected to the Connector.
2 Carefully solder wiring to the Connector (03-010), the Capacitor (03-030), the Potentiometer (03-570), the Switches (03-140), (03-180), the Stud (03-040) and the Lug (03-020) (refer to Page Block 2001).
NOTE: Use high temperature class 5 A grade 3 solder only for wire type 2619. 3 Carefully apply varnish to the solder joints between the pin connector end the wiring
connector. 4 Carefully move the natural sleeves PTFE AWG12 NAT onto the pin connector. 5 Install braids to attach the wiring.
Page 7015
21-53-12 JUN 15/10
switch 2 (03-140)
ACTUATOR - CAMS LOCATION- VERSIONS ABC (Sheet 1 of 2)
Figure 7004/GRAPHIC 21-53-12-991-021-A01
Page 7016
switch 2 (03-140)
ACTUATOR - CAMS LOCATION- VERSIONS DE (Sheet 2 of 2)
Figure 7004/GRAPHIC 21-53-12-991-021-A01
Page 7017
21-53-12 JUN 15/10
Subtask 21-53-12-440-005-A01
(7) Assembly of the Clutch Assembly (02-190)
(a) Apply grease (M26C) AEROSHELL 7 to the cogs of Gear (02-250) and of the Gear (02-270).
(b) Install to the Gear (02-270):
-the Disc (02-260)
-the Gear (02-250)
-the Disc (02-320)
-the Guide (02-240) with the Pin (02-200)
-the Washers (02-220) and (02-230)
(c) Set the Nut into contact with the Washer (02-220).
(d) Set the Clutch Assembly in the Torque Limiter 09P1241 (Ref. to Fig. 7005).
(e) Tighten the Nut (02-210) to get the Clutch Assembly set with a value:
-for version A, B and C: between 1,9 N.m and 2,0 N.m (16.816 lbf.in and 17.701 lbf.in)
-for version D and E: between 1,4 N.m and 1,5 N.m ( 12.391 lbf.in and 13.276 lbf.in)
Page 7018
09P1241
ACTUATOR - ADJUSTMENT OF THE CLUTCH ASSEMBLY (02-190)
Figure 7005/GRAPHIC 21-53-12-991-022-A01
Page 7019
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Subtask 21-53-12-440-006-A01
(8) Assembly of the Equipped Case (02-340)
(a) (refer to TASK 21-53-12-300-801-A01) to Install the parts that follow:
-The Ball Bearings (02-410), (02-420) and if applicable (02-430), (02-440)
-
The Lip Seal (02-400) and the Roller Bearing (02-390). Subtask 21-53-12-440-007-A01
(9) Assembly of the Equipped Plate (02-010)
(a) (refer to TASK 21-53-12-300-802-A01) to install the parts that follow:
-
The Ball Bearings (02-080), (02-090), (02-100) and if applicable (02-110), (02-120)
-
The Lip Seal (02-070) and the Roller Bearing (02-060)
-
The Pins (02-050). Subtask 21-53-12-440-008-A01
(10) Assembly of the Plate Assembly (01-290)
(a)
Measure and record the distance A (lowest value) (Ref. to Fig. 7006).
(b)
Measure and record the distance B (highest value).
(c)
Measure and record the distance C (highest value).
(d)
Select the Back Plate (02-290) with a the Back Plate (02-291) (0,76 mm (0.0299 in)), (02-292) (0,84 mm (0.0330 in)), (02-293) (0,88 mm (0.0346 in)) or (02-294) (0,92 mm (0.0362 in)) and the Back Plate (02-300) with a the Back Plate (02-301) (0,76 mm (0.0299-in)), (02-302) (0,84 mm (0.0330 in)), (02-303) (0,88 mm (0.0346 in)) or (02-304) (0,92 mm (0.0362 in)) to have a play X of 0,02 to 0,05 mm (0.0007874 to 0.0019685 in) between the gear of the ball-screw and the Back Plate (02-270), play X = A – B – C – T1 – T2.
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