(3)
Make sure that the parts retained from the removed component are clean and in the correct condition.
(4)
Do an inspection of the component interface and/or the adjacent area.
(5)
Do one of the steps that follow:
CAUTION : DO NOT APPLY MORE THAN ONE TYPE OF LUBRICANT.
_______
GREASE AND ASSEMBLY PASTE DO NOT MIX.
(a)
Apply a thin layer of COMMON GREASE (Material No. 04-022) to the torque shaft splines.
- or
(b)
Apply a thin layer of COMMON GREASE (Material No. 04-018) to the torque shaft splines.
Subtask 27-54-45-420-051
B. Installation of the Torque Shaft 6204CM(6254CM)
(1)
Put the retaining ring (5) temporarily in position on the shaft of the universal joint (7).
(2)
Install the universal joint (7) to the right-angle gear box 6203CM(6253CM) and attach it with the pin (6) and the retaining ring (5).
(3)
Install the universal joint (1) and align its flange with the flange of the universal joint (7).
(4)
Install the torque shaft (2) and attach it to the universal joint (1) with the bolts (9) and the nuts (8). Tighten the nuts (8) by hand.
NOTE : A replacement torque shaft (2) 6204CM(6254CM), has two flange
____ shims and longer bolts (9). Use these (if necessary) in the worksteps that follow.
(5) Measure the dimension between the torque shaft (2) and the universal joint (7).
(a)
If the dimension is between 6.6 mm (0.2598 in.) and 13.25 mm (0.5216 in.), do not install a spacer.
(b)
If the dimension is between 13.26 mm (0.5220 in.) and 16.75 mm (0.6594 in.), install one spacer 3.5 mm (0.1377 in.) thick, between the torque shaft (2) and the universal joint (7). Use the longer bolts.
1EFF : ALL 1 27-54-45Page 424 1 1 May 01/00R 1 1 1CES 1
R R R (c) If the dimension is between 16.76 mm (0.6598 in.) and 23.5 mm (0.9251 in.), install two spacers, each one 3.5 mm (0.1377 in.) thick: - one between the torque shaft (2) and the universal joint (1) - one between the torque shaft (2) and the universal joint (7). Use the longer bolts.
(6) Attach the torque shaft (2) to the universal joint (7) with the bolts (3) and the nuts (4).
(7) TORQUE the nuts (4) and (8) to between 1.02 and 1.24 m.daN (90.26 and 109.73 lbf.in).
R R R R R R (8) Make sure that: - you cannot see the spline engagement groove at the movable joint - the dimension A is a minimum of 6.5 mm (0.2559 in.) at the movable joint.
R (9) Remove the LOCK-TORQUE SHAFT (FLAPS AND SLATS) WITH CLAMP-PIVOT (Ref. TASK 27-50-00-000-003).
Subtask 27-54-45-916-051
C. Application of Special Materials
(1) Apply a layer of STORAGE PRESERVATION (Material No. 15-007) to: - the nuts (4) and (8) - the bolts (3) and (9) - the flanges of the universal joints (1) and (7) - the flanges of the torque shaft (2).
Subtask 27-54-45-865-063
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s): 6CV, 8CV.
Subtask 27-54-45-710-051
E. Operational Test of the Flap System
(1)
Remove the LOCKING TOOL - FLAP/SLAT CONTROL LEVER from the flap/slat control lever.
(2)
Do an operational test of the flap system (Ref. TASK 27-54-00-710-001). Make sure that the operation of the torque shafts is satisfactory.
5. Close-up
________
Subtask 27-54-45-410-051
A. Close Access
(1) Remove the access platform(s). R (2) Remove the GROUND LOCK SLEEVE from each MLG door actuator. R (3) Close the MLG doors (Ref. TASK 32-12-00-410-001).
Subtask 27-54-45-942-051
B. Removal of Equipment
(1)
Make sure that the work area is clean and clear of tool(s) and other items.
(2)
Remove the safety barriers.
(3)
Remove the warning notice(s).
(4)
Remove the ground support and maintenance equipment, the special and standard tools and all other items.
TASK 27-54-45-000-003
Removal of the Torque Shaft 6206CM(6256CM)
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
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