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Crack Window
Stop-drill 2.5 mm (3/32 in)
Figure 2: Window Repairs
AIRCRAFT
DA 40 Series
AMM
Windows
Doc # 6.02.01
Rev. 5 56-10-00 Page 205
20 Sep 2007
D. Permanent Repairs to Windows
Detail Steps/Work Items Key Items/References
(1) Remove the canopy or door. Put the canopy or
door on a firm working surface with the crack
horizontal.
Only if you will repair the canopy or
door window. Refer to Section 52-10.
(2) Put protective covers over the inside of the
cockpit.
Only if you will repair the right fuselage
window.
(3) Mask the area around the crack on both inner
and outer surfaces.
(4) Cut a groove along the crack in the outer surface
of the window.
Refer to Figure 2, step 1.
(5) Countersink temporary stop-drill holes.
(6) Seal the stop-drill holes on the inner surface. Use plastic adhesive tape.
(7) Apply filler to the groove and the stop-drill holes. Step 2. Use Acryfix 92 or Tensol
cement No. 70.
(8) Let the filler cure. Refer to the manufacturer’s data.
(9) If possible, turn the window so that the inner
surface is up. Remove any plastic adhesive tape.
(10) Cut a groove along the crack in the inner surface
of the window.
Refer to Figure 2, step 3.
Note: This groove is less deep than the outer surface groove. It must cut into the outer
layer of filler. This prevents holes in the filler.
(11) Countersink the filler in the stop-drill holes on the
inner surface to 1 mm (0.04 in).
(12) Apply filler to the groove and the stop-drill holes. Step 4.
(13) Let the filler cure. Refer to the manufacturer’s data.
(14) Remove the masking materials.
(15) Grind the filler to the profile of the surface. Grind both sides. Step 5.
(16) Polish the repair area with fine abrasive paper.
AIRCRAFT
Windows DA 40 Series
AMM
Page 206
20 Sep 2007 56-10-00 Doc # 6.02.01
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Intentionally left blank
AIRCRAFT
DA 40 Series
AMM
Wings
Doc # 6.02.01
Rev. 5 57-TITLE Page 1
20 Sep 2007
CHAPTER 57
WINGS
AIRCRAFT
Wings DA 40 Series
AMM
Page 2
20 Sep 2007 57-TITLE Doc # 6.02.01
Rev. 5
Intentionally left blank
AIRCRAFT
DA 40 Series
AMM
Wings
Doc # 6.02.01
Rev. 5 57-CONTENTS Page 1
20 Sep 2007
TABLE OF CONTENTS
CHAPTER 57
WINGS
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Section 57-10
Wing Structure
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Maintenance Practices
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
2. Remove/Install the Wings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
3. Remove/Install the A or B-Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . 212
4. Remove/Install Control Surface Hinge Brackets . . . . . . . . . . . . . . 215
5. Repair Data for the Wing Shells . . . . . . . . . . . . . . . . . . . . . . . . . . 217
Section 57-50
Flaps
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
AIRCRAFT
Wings DA 40 Series
AMM
Page 2
20 Sep 2007 57-CONTENTS Doc # 6.02.01
Rev. 5
Maintenance Practices
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
2. Remove/Install a Flap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
3. Repair Data for the Flap Shells. . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Section 57-60
Aileron
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Maintenance Practices
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
2. Remove/Install an Aileron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
3. Repair Data for the Aileron Shells . . . . . . . . . . . . . . . . . . . . . . . . . 203
AIRCRAFT
DA 40 Series
AMM
Wings
Doc # 6.02.01
Rev. 5 57-00-00 Page 1
20 Sep 2007
CHAPTER 57
WINGS
1. General
The DA 40 has cantilever wings. The wings are set low on the fuselage. Each wing has a flap attached
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