B. Install the Passenger Door
Detail Steps/Work Items Key Items/References
(1) Put the door in position in the fuselage.
(2) Install the bolts and washers which attach the front and rear door hinges to the fuselage.
(3) Install the passenger reading light assembly. Refer to Section 33-10.
(4) Install the gas strut: S Push the gas strut ball end fittings onto the fuselage gas strut mounts. S Install the locking clips which lock the ball end fittings in place.
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Detail Steps/Work Items Key Items/References
(5) Close the door.
(6) Operate the door lock: S Hold the door closed. S Press the safety button next to the door handle and push the door handle towards the door frame. S Push outwards on the bottom of the door frame. When the door is locked, the door handle must be flush with the door frame.
(7) Do a test for correct operation of the door unlocked warning light (DOOR or DOORS). Refer to Paragraph 6 in this Section.
5. Remove/Install the Gas Spring Strut for the Door
A. Remove the Gas Spring Strut for the Door
Detail Steps/Work Items Key Items/References
(1) Open the passenger door: S Push and hold the button next to the door handle. S Pull the door handle away from the door frame. S Lift the door open. Refer to Figure 4.
(2) Remove the gas strut: S Remove the locking clips from the gas strut top and bottom ball-end fittings. S Pull the gas strut off the ball end fittings on the fuselage and clear of the airplane. Hold the door!
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Detail Steps/Work Items Key Items/References
(1) Open the passenger door: S Pull the door handle away from the door frame. S Lift the door open. Refer to Figure 4. Hold the door!
(2) Install the gas strut: S Push the gas strut ball end fittings onto the fuselage gas strut mounts. S Install the locking clips which lock the ball end fittings in place.
(3) Close the door.
6. Test the Door Unlocked Warning Light
Detail Steps/Work Items Key Items/References
(1) Make sure that both the front canopy and the passenger door are fully closed. Operating handles flush against the canopy/door frame.
(2) Test the operation of the door unlocked warning light (DOOR or DOORS) on the annunciator panel: S Set the ALT/BAT switch to ON. S Move the passenger door operating handle towards the open position. S Move the door operating handle to the fully closed position. S Move the canopy operating handle towards the open position. S Move the canopy operating handle to the fully closed position. S Set the ALT/BAT switch to OFF. Monitor the door unlocked warning light (DOOR or DOORS) on the annunciator panel. The warning light must be off. The warning light must come on when the operating handle has moved away from the door frame. The warning light must go off. The warning light must come on when the operating handle has moved away from the door frame. The warning light must go off.
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