(4)
Put the mounting bracket (67) in position at the door structure and attach it with the bolts (65), the washers (66) and the nuts (68).
NOTE : You must install the mounting bracket (67) with force to
____
compress the gas spring (27).
(5) If removed, install the handle spring (20) as follows:
(a)
Install the handle spring (20) on the spring bolt (19).
(b)
Put the spring bolt (19) with the handle spring (20) in position in the door beam 4.
(c)
Install the bush (71), and the mounting nut (18) on the spring bolt (19) to set the handle spring (20) under pre-tension.
R 1EFF : 106-149, 221-299, 301-399, 401-499, 1 52-31-21Page A483 1 1 Aug 01/05 1 1 1CES 1
(6)
Attach the spring bolt (19) to the roller lever (33) as follows:
(a)
Put the fork-end of the spring bolt (19) in its correct installation position at the roller lever (33).
(b)
Install the bolt (39), the washer (51) and the nut (50).
(7)
Install the control rod (57) on the locking shaft lever (52) as follows:
(a)
Put the lower fork-end of control rod (57) in its correct installation position on to the locking shaft lever (52).
(b)
Install the bolt (56), the washers (55) and the nut (54).
(c)
Tighten the nut (54) and safety it with the new cotter pin (53).
(8)
Install the connection rod (45) on the link lever (40) as follows:
(a) Put the lower fork-end of connection rod (45) in position and install the bolt (44), the washers (43) and the nut (42).
(b) Tighten the nut (42) and safety it with the new cotter pin (41). R **ON A/C 001-049, 053-099, 101-149, 151-199, 201-299, 301-399, 401-499,
Subtask 52-31-21-420-072
C. Installation of the Door Handle
**ON A/C 001-049, 053-099, 101-105, 151-199, 201-220,
(Ref. Fig. 413/TASK 52-31-21-991-015) R **ON A/C 106-149, 221-299, 301-399, 401-499,
(Ref. Fig. 413A/TASK 52-31-21-991-015-A)
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(1)
Install the door handle (14) on the door structure (17) as follows:
(a)
Put the door handle (14) and the adjustment washers (15) and (16) in position on the door structure (17).
(b)
Move the door handle shaft (26) into the door structure (17) so that it engages with the door handle (14) and the adjustment washers (15) and (16).
(2)
Measure the lateral gaps "A" between the door handle (14) and the door structure.
NOTE : The lateral gaps "A" should have the same size and must be
____ between 1.0 mm (0.0393 in.) and 3.0 mm (0.1181 in.).
(3)
If the lateral gaps "A" are out of tolerance, change the position of the adjustment washers (15) and (16).
(4)
Safety the correct installed door handle shaft (14) as follows:
(a)
Put the lock device (30) into the slot of door handle shaft (14).
(b)
Attach the lock device (30) with the screws (29) on the door structure (17).
(5)
Install the control rod (57) on the shaft lever (25) as follows:
(a)
Put the upper fork-end of the control rod (57) in position and install the bolt (58), the washers (59) and the nut (60).
(b)
Tighten the nut (60) and safety it with the new cotter pin (61).
(6)
Install the connection rod (45) on the Maltese-cross latch (32) as follows:
(a)
Put the upper fork-end of the control rod (45) in position and install the bolt (49), the washers (48) and the nut (47).
(b)
Tighten the nut (47) and safety it with the new cotter pin (46).
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D. Adjustment of the Door Handle and the related Linkage Mechanism
(1)
Adjust the door handle to make sure that its skin offset is correct (Ref. TASK 52-31-11-820-002).
(2)
Adjust the linkage mechanism to make sure that the latching and locking mechanism operate satisfactory (Ref. TASK 52-31-11-820-002).
(3)
Make sure that the gap between the target and the sensor of the proximity switch 28WV is correctly adjusted (Ref. TASK 52-71-00-820-004).
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