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tasks,” says Ben Hempstead, “but
also to improve quality and reduce
process time. This requires a lot
of collaboration with our vendors.
In Rexroth’s case, we get highperformance
technology, but
also high-performance support
to meet short lead times and
tight schedules. That level of
collaboration gives us the boost
we need to perform at the levels
required for the Airbus A380 wingassembly
facility.”
with a specialized pressure
foot to stabilize the wing skin
while drilling. Sensors or
pre-programmed angles ensure
the holes are drilled normal to
the curved aerodynamic surface.
As with HAWDE, it was important
to integrate the machine with the
wing jig. “Over 90% of the wing
box build is manual,” Thayer
emphasizes. “So an ergonomic
design that facilitates manual work
access is a must.
“Because the machine needs to
drill holes near the factory floor
level, the top of the machine
beds are located below grade.
Bi-fold decking at the factory
floor level covers the machine
beds and provides proper
ergonomic work zones for
manual operations. Again, highperformance
Rexroth hydraulics
are used to move the floors up
to provide machine access.
“Like the other programs, the
GRAWDE has been a huge
success,” says Thayer. “It
consistently produces higher
quality holes than the manual
process, so the hard manual work
has been eliminated. Plus, it’s
easier to incorporate last-minute
design changes, because we can
avoid expediting expensive, longlead-
time drill templates.”
2007 Bosch Rexroth Corporation
Subject to change without notice.
Printed in USA.
ALL RIGHTS RESERVED
FORM Airbus (0207)
Bosch Rexroth Corporation
5150 Prairie Stone Parkway,
Hoffman Estates, IL USA 60192-3707
Telephone (847) 645-3600
www.boschrexroth-us.com
CERTIFIED AVIATION SERVICES LLC.
REPAIR STATION
QVTR903L
CAPABILITIES LIST
CERTIFIED AVIATION SERVICES LLC.
REPAIR STATION – CAPABILITIES LIST
Page 1 of 7
Rev. Date 1/30/2008
Rev. No.: 08
TABLE OF CONTENTS PAGE NO.
TABLE OF CONTENTS 1
PROCEDURES FOR CHANGING THE CAPABILITIES LIST 2
RECORD OF REVISION 3
LIST OF EFFECTIVE PAGES 4
CAPABILITIES LIST - AIRFRAME 5
CAPABILITIES LIST - POWERPLANT 6
INSTRUMENT & RADIO 7
CERTIFIED AVIATION SERVICES LLC.
REPAIR STATION – CAPABILITIES LIST
Page 2 of 7
Rev. Date 1/30/2008
Rev. No.: 08
PROCEDURES FOR CHANGING THE CAPABILITIES LIST
Any changes in the “Capabilities List” will comply with the requirements of FAR
145.215. Upon listing an additional article on this list, the Director of Maintenance or
delegate, will forward a copy to the FAA within one week by Fax or by Email or hard
copy sent to the following address:
FAA
6961 FLIGHT ROAD
RIVERSIDE, CA 92504
Prior to a change the Director of Maintenance will conduct a self-audit in accordance
with FAR 145.209. Items considered in the self-audit will include but not be limited to
housing, facilities, equipment, material, technical data, processes, and qualified
technicians. Form # CAS087 shall be used for the self-audit, instructions are detailed in
QSM-OP-102. Seft-audit form # CAS087 will be kept on file for 12 months.
CERTIFIED AVIATION SERVICES LLC.
REPAIR STATION – CAPABILITIES LIST
Page 3 of 7
Rev. Date 1/30/2008
Rev. No.: 08
RECORD OF REVISION
Retain this record in the manual. Upon revisions, insert revised pages in the manual and
enter the revision number, revision date, insertion date and initials of the person
incorporating the revision, in the appropriate block on the record of revisions. All
personnel are expected to suggest revision requirements when the need is apparent, to the
General manger.
REVISION NO. REVISION DATE INSERTION
DATE
BY
01 11/22/04 12/3/04 Mike Scanlon
02 3/2/2005 3/3/2005 Scott Clark
03 10/28/2005 10/28/2005 Scott Clark
04 12/7/2005 12/7/2005 Scott Clark
05 4/5/2006 4/5/2006 Scott Clark
06 4/20/2007 4/20/2007 Scott Clark
07 12/7/2007 12/7/07 Cesar Moya
08 1/30/2008 Cesar Moya
CERTIFIED AVIATION SERVICES LLC.
REPAIR STATION – CAPABILITIES LIST
Page 4 of 7
Rev. Date 1/30/2008
Rev. No.: 08
LIST OF EFFECTIVE PAGES PAGE NO. DATE
TABLE OF CONTENTS 1 1/30/2008
PROCEDURES FOR CHANGING
THE CAPABILITIES LIST 2 1/30/2008
RECORD OF REVISION 3 1/30/2008
 
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