Page 214 Doc # 6.02.01 09 Jan 2003 Rev. 4
71-00-00
Power Plant
AMM
Detail Steps/Work Items Key Items/References
(8) If you install a new engine: S Install the fuel supply hose to the inlet to the fuel pump. S Install the oil pipe to the connection below the oil filter. Set the pipe to the orientation recorded at Paragraph 2.B.(52). Set the pipe to the orientation recorded at Paragraph 2.B.(52).
C. Install the Engine
Detail Steps/Work Items Key Items/References
(1) Move the engine into position with the hoist. Make sure that the engine does not catch on any cables or equipment. Move the fuel and oil hoses through the engine mount.
Note: Top mountings have the cone-shaped shock-mount FORWARD, the cylindrical-shaped shock-mount AFT. Bottom mountings have the cylindrical-shaped shock-mount FORWARD, the cone-shaped shock-mount AFT.
Doc # 6.02.01 Page 215
Rev. 4 09 Jan 2003
71-00-00
AMM
DA 40 Series
Detail Steps/Work Items Key Items/References
(2) Assemble the 4 shock mounts: S Move the front shock mount rubber into position between the engine mount and the rear face of the engine mounting. S Move the rear shock mount rubber into position in the engine mount. S Install the washer under the head of the engine mounting bolt. S Push the engine mounting bolt through the shock mount assembly from aft. S Install the nuts and washers onto the engine mounting-bolts. Do this item for each mount. Do the top mounts first and then the bottom mounts. Refer to Figure 5. Make sure that the rubbers are correctly seated. Make sure that the rubbers are correctly seated. Do not tighten the nuts.
(3) When you have installed all the mounting bolts, then tighten all the engine mounting-bolts.
(4) Carefully lower the engine hoist to release the weight of the engine and move the hoist clear of the airplane.
(5) Install the engine air cooling baffles. Refer to Section 75-00.
(6) Put the electrical cables in position on the right hand side of the engine.
(7) Install the propeller, if necessary. Refer to Section 61-00.
(8) Install the cylinder-head temperature probes: S Put the cylinder probe into the cylinder mounting. S Connect the electrical cables at the in-line connectors. S Attach the probe cables to the main wiring loom with cable ties and P-clamps. Do this item for each of the probes. White cable to white cable and red cable to red cable.
(9) Connect the manifold pressure hose to the No. 4 cylinder inlet manifold.
71-00-00
Power Plant
AMM
DA 40 Series
Detail Steps/Work Items Key Items/References
(10) Connect the electrical cables to these components: S The engine earth point. S The generator (5 cables). S The starter motor (1 cable). S Fuel pressure sensors (2 cables). S Oil temperature sensor. S Fuel flow sensor. S RPM sensor. Install the P-clamps and cable-ties which hold the electrical cables in their correct positions. Refer to drawing. At the in-line connector.
(11) Connect the oil pipe to the top of the accessory-housing.
(12) Connect the oil pipe to the rear connection of the oil cooler.
(13) Install the P-clamps which attach the oil cooler pipes to the engine mount.
(14) Connect the engine breather hose to the breather connection at the top of the accessory housing.
(15) Attach the drain tube to the fuel flow divider: S Push one end of the tube onto the connector on the fuel flow divider and install the pipe clip. S Push the other end of the tube through the rubber grommet in the cooling baffles to the bottom rear of the engine compartment. S Connect the end to the tee piece in the fuel pump drain and install the pipe clip. S Hold the drain tube in its correct position with cable-ties.
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