Power Plant
AMM
DA 40 Series
Detail Steps/Work Items Key Items/References
(9) Remove the cable ties that attach the top left-hand ignition cable to the propeller control cable. Remove the 2 nuts/washers/screws that hold the left-hand fairlead for the top ignition cables.
(10) Release the P-clamps holding the left ignition cables to the engine-cooling-baffles.
(11) Remove the 2 nuts/washers/screws that attach the right-hand fairlead for the top ignition cables.
(12) Remove the cable ties attaching the left-side ignition cables to the engine mount and move the cables to the rear of the engine. Note the position of the cable ties.
(13) Release the P-clamps holding the right ignition cables to the engine cooling baffles.
(14) Remove the cable ties attaching the right side ignition cables to the engine mount and move the cables to the rear of the engine. Note the position of the cable ties.
(15) Remove the cable ties attaching the left side ignition cables to the right side ignition cables. Note the position of the cable ties.
(16) Release the three screws which attach the ignition harness to the left magneto and move the harness assembly clear of the airplane.
(17) Release the three screws which attach the ignition harness to the right magneto and move the harness assembly clear of the airplane.
(18) Disconnect the electrical plugs from the left and right magnetos. Move the plugs aft, clear of the engine.
71-00-00
AMM
DA 40 Series
Detail Steps/Work Items Key Items/References
(19) Remove the exhaust gas temperature probe from the exhaust manifold: S Release the worm-drive-clamp which attaches the probe to the exhaust manifold. S Remove the probe. S Remove the cable ties attaching the cable for the probe to the engine mount. S Move the cable clear of the engine. Do this item for each of the four probes. Note the location of the cable-ties.
(20) Remove the worm-drive clamp which attaches the flexible hose to the generator cooling shroud and remove the flexible hose.
(21) Remove the worm-drive clamp which attaches the flexible hose to the exhaust-heat-exchanger. Remove the flexible hose and move the air inlet duct assembly clear of the airplane. Hold the air cooling duct!
(22) Remove the two worm-drive clamps from the flexible hose between the exhaust heat-exchanger and the cabin heat control valve. S Remove the flexible hose.
(23) Remove the engine exhaust system: S Remove the eight nuts and washers from the exhaust port flanges. Move the exhaust system clear of the airplane. Only if you install a new engine. Hold the exhaust system! Discard the eight nuts and washers.
(24) Disconnect the propeller control cable, at the propeller governor: S Loosen the nut of the attachment bolt. S Pull the cable clear.
71-00-00
Power Plant
AMM AIRCRAFT
Engine Mount to
Firewall Bolt
Engine
Ground
Alternator
Alternator Ground
Connections
Throttle
EGT and CHT Control P-Clamp
In-Line Connectors
Fuel Feed
Engine Mount to Pipe
Firewall Bolt
Figure 4: Right Side of the Engine
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