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throttle lever at the fuel injector.
S Install a washer on the attachment bolt.
S Install the eye end on the attachment bolt.
S Install a second washer and a nut on the
attachment bolt. Tighten the nut.
From the engine side.
(14) Move the throttle control lever in the cockpit
between FULL and IDLE. The throttle control
must be smooth in operation with no restrictions.
(15) Do a test for the correct operation of the throttle
control system.
Refer to Section 76-00.
(16) Connect the mixture control cable at the fuel
injector:
S Move the mixture cable into position through
the rubber grommets in the engine cooling
baffles.
S Install the top adjustment nut and washer
onto the control cable outer sheath.
S Push the cable through the support bracket at
the bottom of the engine.
S Install the bottom adjustment nut and washer
on to the control cable outer sheath. Tighten
the nut.
(17) Install the cable eye end onto the mixture cable:
S Install the lock-nut on the cable.
S Install the eye end on the cable.
S Tighten the lock-nut.
Use a piece of lock-wire to make sure
that the eye end is installed correctly.
AIRCRAFT
DA 40 Series
AMM
Power Plant
Detail Steps/Work Items Key Items/References
Doc # 6.02.01
Rev. 5 71-00-00 Page 235
20 Sep 2007
(18) Connect the mixture cable eye end to the mixture
lever at the fuel injector:
S Move the long bolt into position in the mixture
lever.
S Install the spacer on the long bolt.
S Install the eye end on the long bolt.
S Install the nut and washer on the long bolt.
Tighten the nut.
From inboard.
(19) Move the mixture control lever in the cockpit
between RICH and LEAN CUT-OFF. The mixture
control must be smooth in operation with no
restrictions.
(20) Do a test for correct operation of the mixture
control.
Refer to Section 76-00.
(21) Install the propeller (if necessary). Refer to Section 61-00.
(22) Connect the propeller control cable to the
propeller governor:
S Move the propeller cable into position through
the rubber grommets in the engine cooling
baffles.
S Install the rear adjustment nut and washer
onto the control cable outer sheath.
S Push the cable through the support bracket at
the bottom of the engine.
S Install the front adjustment nut and washer on
to the control cable outer sheath. Tighten the
nut.
(23) Attach the cable wire end to the propeller
governor lever:
S Push the cable wire end through the hole in
the bolt.
S Tighten the nut on the adjustment bolt. Make
sure the cable wire end is in safety.
Hold the bolt with a wrench.
AIRCRAFT
Power Plant DA 40 Series
AMM
Detail Steps/Work Items Key Items/References
Page 236
20 Sep 2007 71-00-00 Doc # 6.02.01
Rev. 5
(24) Move the propeller control lever in the cockpit
between MAX and MIN. The propeller control
must be smooth in operation with no restrictions.
(25) Do a test for correct operation of the propeller
control.
Refer to Section 61-20.
(26) Connect the EGT probe electrical cables:
S Connect the in-line connectors.
S Install the cable ties which hold the cables in
the correct position.
Do this item for each of the EGT probes.
Yellow cable to yellow cable and red
cable to red cable.
(27) Do an oil level check. Refer to Section 12-10.
(28) Do an inspection of all the controls that you have
disconnected. If necessary, for your airworthiness
authority, do a second inspection of all the
controls that you have disconnected.
(29) Connect the spark plug cables to the spark plugs. Make sure that the spark plug cables
are connected to the correct spark
plugs. Torque hand tight, then 1/16 to
1/8 turn with a wrench.
(30) Install the airplane battery. Refer to Section 24-31.
(31) Install the engine cowlings. Refer to Section 71-10.
(32) Remove the airplane trestles.
(33) Lower the airplane with the jacks. Refer to Section 07-10.
(34) Do an engine test. Refer to Paragraph 5.
AIRCRAFT
DA 40 Series
AMM
Power Plant
Doc # 6.02.01
Rev. 5 71-00-00 Page 237
20 Sep 2007
10 m (33 ft)
3 m (10 ft)
Figure 6: Safety Range for Engine Start and Test
AIRCRAFT
Power Plant DA 40 Series
AMM
Page 238
20 Sep 2007 71-00-00 Doc # 6.02.01
Rev. 5
6. Engine Test General
These procedures tell you how to do an engine test. For more data on the engine and engine
performance testing, refer to the Lycoming Operator's Manual.
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