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Fuel System
AMM
Trouble-Shooting
1. General
The table below lists the defects you could have with the fuel storage system. If you have the trouble detailed in the Trouble column read across to the Possible Cause column. Then do the repair given in the Repair column.
Trouble Possible Cause Repair
Filler cap leaking. Filler cap gasket damaged. Replace filler cap gasket.
Fuel drain valve leaking. Drain valve damaged. Contamination in drain valve. Replace fuel drain valve. Open and close drain valve. Do this until the drain seals. If the drain does not seal then replace the drain valve.
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Fuel System
AMM
Maintenance Practices
1. General
These maintenance practices tell you how to remove/install the fuel tanks. Obey the safety precautions for fuel at all times.
WARNING: DO NOT GET FUEL ON YOU. FUEL CAN CAUSE SKIN DISEASE.
WARNING: DO NOT ALLOW FIRE NEAR FUEL. FUEL BURNS AND CAN CAUSE
INJURY TO PERSONS AND DAMAGE TO EQUIPMENT.
WARNING: DO NOT BREATH FUEL VAPOR. FUEL VAPOR CAN MAKE YOU ILL.
2. Remove/Disassemble the Fuel Tank Assembly
A. Remove the Fuel Tank Assembly
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Detail Steps/Work Items Key Items/References
(1) Remove the wing which has the fuel tank that you will remove and support the wing on trestles. Refer to Section 57-10.
(2) Remove the access panel from the root rib of the wing: S Remove the 11 nuts and washers from the studs. S Pull the access panel of the studs and clear of the airplane.
(3) Remove the fuel drain valve: S Remove the access panel. S Cut the lock-wire. S Remove the drain valve from its mounting. Refer to Figure 3 (Standard Tanks) or Figure 4 (Long Range Tanks). Refer to Section 52-40.
(4) Disconnect the electrical connector for the fuel probe in the inboard chamber. At the in-line connector.
(5) Disconnect the electrical connector for the fuel sensor in the inboard chamber. At the in-line connector.
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AMM
AIRCRAFT
Fuel Filler Cap Attaching Screw
Bonding Cable
Fuel Filler Flange
O-Ring Seal Check Valve
Spacer Ring Capillary Hose Vent Hose
Fixing Ring
Flexible Coupling Vent/Balance Hoses
Bonding Cable Connecting Link Fuel Sensor
Mounting Bands Fuel Probe
Fuel Drain Bonding Cable Fuel Outlet and Finger Filter
% Figure 3: Remove/Install the Standard Fuel Tanks
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Fuel System
AMM
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DA 40 Series
Detail Steps/Work Items Key Items/References
(6) Release the bonding cable from the inboard end of the inboard chamber: S Remove the nut and washer from the bolt. S Remove the bonding cable from the bolt and move it clear of the fuel chamber. S Remove the bolt.
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