Doc # 6.02.01 Page 201
Rev. 4 09 Jan 2003
24-30-00
AIRCRAFT AMM
Adjusting Bracket
Washer
Adjusting Bracket Attachment Bolt Main Mounting Bolt
Adjusting Bracket Washer
Washer
Washer Link Bracket
Adjusting Bolt Castellated Nut Alternator Mounting
Washers
Washer Castellated Nut Attaching Bracket
Alternator Mounting Cotter Pin
Washer
Main Mounting Bolt WashersAttaching Bracket
Figure 4: Alternator Installation
Page 202 Doc # 6.02.01 09 Jan 2003 Rev. 4
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Electrical Power
AMM
3. Adjust the Alternator Flexible Drive Belt
DA 40 Series
Detail Steps/Work Items Key Items/References
(1) Remove the engine cowlings. Refer to Section 71-10.
(2) Disconnect the battery. Make sure that you disconnect the negative terminal first. Refer to Section 24-31.
(3) Loosen the main mounting bolts: S Remove the cotter pins from the nuts. S loosen the mounting bolts. Refer to Figure 4.
(4) Loosen the adjusting bolt: S Cut the lock-wire. S Loosen the bolt.
(5) Loosen the adjusting bracket attachment bolt: S Cut the lock-wire. S Loosen the bolt.
(6) Move the alternator towards the engine and lift the flexible belt clear of the alternator pulley.
(7) Examine the flexible belt. Look specially for: S Wear or damage to the belt. S Stretching of the belt.
(8) Install the flexible belt: S Move the alternator up and towards the engine. S Put the flexible drive belt into position over the alternator pulley and the drive pulley. S Move the alternator down and away from the engine until the flexible belt tension is correct. S Then tighten the adjusting bolt and the adjusting bracket attachment bolt. S Lock the bolt heads to the adjusting bracket with lock-wire Make sure that the flexible belt is correctly seated in the Vee groove. Belt movement = 5 mm (0.2 in.) with 3 kp (6.5 lbf.) load applied.
Doc # 6.02.01 Page 203
Rev. 4 09 Jan 2003
24-30-00
AMM
Detail Steps/Work Items Key Items/References
(9) Tighten the 2 alternator mounting bolts and install the cotter pins.
(10) Connect the battery. Make sure that you connect the positive lead first. Refer to Section 24-31.
(11) Install the engine cowlings. Refer to Section 71-10.
(12) Do a function test of the alternator. Refer to Paragraph 6.
4. Remove/Install the Alternator
A. Remove the Alternator
Detail Steps/Work Items Key Items/References
(1) Remove the engine cowlings. Refer to Section 71-10.
(2) Disconnect the battery. Make sure that you disconnect the negative terminal first. Refer to Section 24-31.
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