Table 3 - Lubricant Specifications
Specification Product Manufacturer
TYPE 1
MIL-G-3545 (obsolete) AeroShell Grease 5 Shell Oil Company
TYPE 2
MIL-L-7870 Royco 363 Royal Lubricants Co. Inc.
Brayco 363 Bray Oil Co.
Warm climates only LPS 2 LPS
TYPE 3
Greaseless Lubricant LPS 1
TYPE 4
VV-P-236 (petrolatum) Royco 1 Royal Lubricants Co. Inc.
DC 4 Dow Corning
TYPE 5
MIL-C-16173 (grade 2) LPS 3 LPS
TYPE 6
MIL-A-907 Loctite Antiseize 767 Loctite
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AIRCRAFT AMM
1
1
2
2
14
3
4
13
16
15
5
17
Figure 1: Lubrication Points Sheet 1
Page 4 Doc # 6.02.01 09 Jan 2003 Rev. 4
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Servicing
AMM AIRCRAFT
8
7
9 & 11
10 & 12
6
Figure 2: Lubrication Points Sheet 2
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AMM
Intentionally left blank
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Servicing
AMM
Section 12-30
Unscheduled Servicing
1. General
This Section tells you how to clean the airplane. It also tells you how to remove snow and ice from the airplane.
2. Exterior Cleaning
The outer surfaces of the DA 40 must be kept clean to keep the good performance characteristics of the airplane. The leading edges of the wings are specially important.
Protect all control surface bearings and other lubricated components before cleaning the airplane.
Use large quantities of water to clean the airplane. If necessary, add a mild cleaning agent to the water. Remove excess dirt or dead insects immediately after flight. Dried-on dirt is difficult to remove.
CAUTION: DO NOT USE CLEANING OR POLISHING AGENTS WHICH CONTAIN SILICONE. IF THE AIRPLANE NEEDS REPAIR, SILICONE CAN PREVENT REPAIR MATERIALS FROM BONDING CORRECTLY.
Approximately once a year, apply a silicone-free automotive polish to the outer surface.
3. Canopy Cleaning
CAUTION: DO NOT RUB THE CANOPY WHILE IT IS DRY. DO NOT USE DIRTY CLOTHS OR SPONGES. THE ACRYLIC CANOPY SCRATCHES VERY EASILY WITH EVEN THE SMALLEST PARTICLES OF DUST.
Clean the canopy with large quantities of water. Use clean sponges and a good chamois leather which is not used for any other purpose.
Polish dull or scratched areas using a special acrylic cleaner. Remove scratches with special polishing emery cloth (e.g. Micro-mesh).
4. Interior Cleaning
Clean the interior with a flame-proof vacuum cleaner.
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AMM
5. Engine Cleaning
Use a cold cleaning agent to clean the engine.
CAUTION: DO NOT LET THE CLEANING AGENT GET INTO ELECTRICAL COMPONENTS AND ENGINE INTAKES.
CAUTION: DO NOT START THE ENGINE UNTIL ALL OF THE CLEANING AGENT HAS EVAPORATED.
Protect all electrical components and engine intakes with polythene bags or other means. Obey the cleaning agent manufacturer's instructions. Refer to the engine manufacturer's Maintenance Instruction Manual for more data.
6. Ice and Snow Removal
Remove snow and ice as soon as possible to prevent melted water from freezing later and causing damage.
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