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时间:2011-02-24 09:14来源:蓝天飞行翻译 作者:admin
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 (4)
 You can make the marks on the tube without the special tool. But you must keep to the specified high and low limits for the insertion of the end of the tube. (Ref. Fig. 216/TASK 20-23-11-991-007)


 Subtask 20-23-11-917-052
 D. Swage the Fitting on the Tube
 (1)
 Install the fitting on the tube. The end of the fitting must be in the area of the mark. (Ref. Fig. 217/TASK 20-23-11-991-008)

 (2)
 Make sure that you do not cause damage to the seals in the fitting when you install it.

 (3)
 Use a swage tool assembly and power unit which are correct for the dimensions of the tube. (Ref. Fig. 218/TASK 20-23-11-991-009)

 (4)
 Swage with the tool series DLT.


 CAUTION : MAKE SURE THAT ONLY APPROVED PERSONNEL USE THIS TOOL. THIS
_______ TOOL OPERATES AT VERY HIGH PRESSURE AND CAN BE DANGEROUS.
 (Ref. Fig. 219/TASK 20-23-11-991-044)
 1EFF : ALL 1 20-23-11Page 252 1 1 Aug 01/04R 1 1 1CES 1


 Tube Marking Operation Figure 215/TASK 20-23-11-991-006
 1EFF : 1 1R 1CES  ALL  1 11 1 20-23-11 Page 253 Aug 01/03

 

 Tube Marking Operation Figure 216/TASK 20-23-11-991-007
 1EFF : 1 1R 1CES  ALL  1 11 1 20-23-11 Page 254 Aug 01/03

 

 Fitting Installation Figure 217/TASK 20-23-11-991-008
 1EFF : 1 1R 1CES  ALL  1 11 1 20-23-11 Page 255 Aug 01/04

 

 Swage Tools Figure 218/TASK 20-23-11-991-009
 1EFF : 1 1R 1CES  ALL  1 11 1 20-23-11 Page 256 Aug 01/04

 

 Swaging Tool Installation (Series DLT) Figure 219/TASK 20-23-11-991-044
 1EFF : 1 1R 1CES  ALL  1 11 1 20-23-11 Page 257 Aug 01/04

 

 NOTE : If you swage with the tool series D12000, refer to the farther
____
 step.

 (a)
 Push the die block assembly out of the head assembly.

 (b)
 Make sure that the upper and lower dies have the same serial number.

 (c)
 Put the lower die block on the top of the power unit.

 (d)
 Connect the power unit to the hydraulic pump.

 (e)
 Put the head assembly on the fitting and the hydraulic tube. Make sure that the bevelled end of the die is towards the center of the fitting.

 (f)
 Put the knurled surface of the power unit and of the head assembly on the same side and engage the power unit on the head assembly. Make sure that the balls in the lower die block engage with a "click" on the head assembly.

 (g)
 Move the power unit toward the center of the fitting until the stop plate touches the fitting.

 (h)
 Make sure that the end of the fitting is on the reference mark. (Ref. Fig. 217/TASK 20-23-11-991-008)

 (i)
 Apply a hydraulic pressure of 690 +17 -17 bar (10007.6013 +246.5640 -246.5640 psi) to the power unit in order to swage the fitting.

 (j)
 Release the pressure.

 (k)
 Remove the power unit and the head assembly.


 (5) Swage with the tool series 12000 CAUTION : MAKE SURE THAT ONLY APPROVED PERSONNEL USE THIS TOOL. THIS
_______ TOOL OPERATES AT VERY HIGH PRESSURE AND CAN BE DANGEROUS.
 (Ref. Fig. 220/TASK 20-23-11-991-010)
 (a) Make sure that you install the dies correctly in the yoke and in the die holder assembly. You must install the tapered end of the dies on the black side of the yoke and die holder assembly.
 1EFF : ALL 1 20-23-11Page 258 1 1 Aug 01/04R 1 1 1CES 1


 Swaging Tool Installation (series D12000) Figure 220/TASK 20-23-11-991-010
 1EFF : 1 1R 1CES  ALL  1 11 1 20-23-11 Page 259 Aug 01/04

 

 (b)
 Move the yoke into position on top of the fitting:

 -
the silver side of the yoke assembly must be nearest to the end of the fitting that you must swage,

 -
the silver side of the yoke must be aligned with the end of the fitting. Push the die holder into the yoke assembly:

 -
the silver faces of the die holder assembly and the yoke must be on the same side,

 -
the silver sides of the yoke and the die holder must be aligned with the end of the fitting.

 

 (c)
 Install the power unit:

 -install the square connector of the power unit in the swage head assembly,
 -tighten the knurled nut of the power unit with your hand,
 -connect the hose and coupling half-assembly of the hydraulic power supply (D12025-001) to the nipple valve of the power unit.
 Make sure that:
 -the end of the fitting is above the area of the insertion mark on the tube, (Ref. Fig. 217/TASK 20-23-11-991-008)
 
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