1
THIS PART CAN BE REPAIRED. REFER TO THE COMPONENT MAINTENANCE MANUAL FOR THE REPAIR PROCEDURE REPLACE WITH AN OVERSIZE BOLT
Aileron-PCA Reaction-Link-Assembly Wear Limits
Figure 602 (Sheet 2)
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A
757 MAINTENANCE MANUAL
AILERON - REMOVAL/INSTALLATION
______________________________
1. General_______
A. This procedure contains two tasks. One task is to remove the aileron and the other is to install it.
TASK 27-11-21-024-001
2. Remove the Aileron__________________
A. Equipment
(1)
Aileron Sling - B27012-1
B.
References
(1)
AMM 06-44-00/201, Wing Access Doors and Panels
(2)
AMM 27-11-20/201, Aileron Power Control Actuator (PCA)
(3)
AMM 27-51-00/201, Trailing Edge Flap System
(4)
AMM 29-11-00/201, Pressurize/Depressurize Main Hydraulic Systems
C.
Access
(1)
Location Zones
558 Aileron (Left)
668 Aileron (Right)
(2)
Access Panels
561AB/661AB
561BB/661BB
561CB/661CB
561DB/661DB
561EB/661EB
D.
Prepare for Removal
S 864-002
(1)
Remove the power from the left, center, and right hydraulic systems (AMM 29-11-00/201).
S 864-003
(2)
Do the deactivation procedure for the trailing edge flaps (AMM 27-51-00/201).
S 014-004
(3)
Open the access panels that follow: 561AB, 561BB, 561CB, 561DB, and 561EB (left wing) or 661AB, 661BB, 661CB, 661DB, and 661EB (right wing) (AMM 06-44-00/201).
S 434-005
(4)
Attach the aileron sling with a hoist to the aileron (1).
E.
Remove the Aileron (Fig. 401)
S 034-006
(1) Disconnect the aileron-position-transmitter control-rod (19) from the aileron (1).
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A
757
MAINTENANCE MANUAL
AILERON POSITION TRANSMITTER
SEE E HINGE 1
SEE B
AILERON
HINGE 2 SEE A
SEE B HINGE 3
AILERON POSITION SEE C TRANSMITTER
HINGE 4
SEE E SEE D AILERON
SEE AHINGE 5
SEE B1. AILERON
AILERON
A
WING
2. JUMPER
(HINGE 1) 4
1
3. JUMPER (HINGE 5)
A A
2. JUMPER 5. BOLT 4. BOLT
2. OR 3. JUMPER
4
RETAINER
6.
WASHER
7.
NUT
1. AILERON
4. BOLT 1. AILERON RETAINER
HINGES 1 AND 5
9. WASHER
B 2 13. BOLT
10.
NUT
11.
BUSHING
12. WASHER
1 LUBRICATE WITH BMS 3-33 (RECOMMENDED),
HINGE 1
BMS 3-24 (OPTIONAL)
HINGE
B3
2 HINGE 1 WITH 2 JUMPERS
A-A
3 HINGE 1 WITH 1 JUMPER
4 YOU CAN INSTALL A (IPC ITEM 35 OR 35J) JUMPER CABLE AT THIS
LOCATION BUT MAKE SURE THAT YOU COMPLETE THE ELECTRICAL
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