74-00-00 Page 74-6 Issued: April 1, 1997
3H10
ELECTRICAL POWER SUPPLY.
— WARNING —
GROUND PRIMARY CIRCUIT OF THE ENGINE BEFORE ENGINE WORK IS BEGUN.
— CAUTION —
MAGNETO SERVICE INSTRUCTIONS IN THIS MANUAL COVER MINOR REPAIRS AND TIMING. FOR FURTHER REPAIRS AND ADJUSTMENTS OF MAGNETOS, FOLLOW MANUFACTURER’S SERVICE INSTRUCTIONS.
REMOVAL OF MAGNETOS.
1. Before removing magnetos, verify magneto switches are OFF.
— WARNING —
THE MAGNETO IS NOT INTERNALLY GROUNDED. WHEN GROUND LEAD IS DISCONNECTED MAGNETO IS HOT. REMOVING HARNESS ASSEMBLIES FIRST, AND INSTALLING THEM LAST, MINIMIZES DANGER OF STARTING ENGINE ACCIDENTALLY WHEN GROUND LEAD IS REMOVED FROM MAGNETO.
2.
Remove harness assembly with spark plug wire housing from magneto.
3.
Disconnect ground lead at magneto.
4.
Disconnect Tachometer magnetic sensor harness at the quick connector.
5.
Remove nuts and washers, and remove magnetos from engine.
INSPECTION OF MAGNETOS.
1.
At engine inspection or when a magneto has been removed from engine, check as follows:
2.
Remove the magneto harness cap from the magneto and inspect for the presence of moisture and/or carbon tracking due to moisture.
3.
Magneto to engine timing must be checked every 100 hours or at annual inspection, whichever comes first.
4.
Inspect distributor block for cracks and burned areas.
5.
Check contact assemblies for burning and wear every 500 hours. Do the following steps:
a.
Inspect points for discoloring. If points have a white frosty surface around edges, points are functioning properly. Apply M- 1827 cam grease sparingly to each cam lobe before assembly.
b.
Inspect points for discoloring and pitting. (Figure 74-1) If these conditions are evident, replace both condenser and points.
— CAUTION —
POINT OPENING FOR THESE MAGNETOS IS CRITICAL WHEN SETTING BREAKER POINTS, STAY WITHIN SPECIFIED 0.008-0.012 INCH TOLERANCE. THE MOST EFFICIENT SPARK IS OBTAINED AT THIS POINT SETTING.
c. Check gap after retainer screws are tightened.
74-10-00 Page 74-7 Issued: April 1, 1997
4. Inspect carbon brush in distributor gear for wear, cracks, and chipping every 500 hours. Do the following steps:
a.
Measure carbon brush length from distributor gear shaft to end of brush. Minimum length is 0.03125 inch. If any of the above conditions are evident replace carbon brush.
b.
Check bearing in distributor block and bearing bar for lubrication. If needed add a drop of SAE #20 non-detergent oil to each bearing.
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