-All tools not in regular use shall be similarly checked every 12 months to the gauging requirements.
-When a tool becomes due for a 1000 crimp or yearly check it shall not be used again, until the results of the test interval are known and the tool certified for use.
B. Gauging of Tools : (Ref. Fig. 004) Each tool or die shall be tested by the insertion of GO/NO GO gauge.
(1)
Example:
Gauge part number : M22520/3-1
(2)
Procedure:
-A GO-NO GO gauge is used to check condition of crimping tool. When tool handles are squeezed, the GO element must pass through the dies, the NO-GO element must not pass.
-Only one gauge is necessary for periodic in-service inspection of crimping tool, examples:
20-25-21 Page 6
Inspection Tool with Gauge GO - NO GO
M22520/3-1
Figure 004
20-25-21 Page 7
-----------------------------------------------------------------------------| Crimping | Gauge P/N |Selector| | | | |----------------------------| | "GO" DIA. |"NO-GO" DIA.| | Tool | Mil |Radiall |Daniels| No | | | |-----------|-----------|--------|-------|------- |------------|------------| |M22520/1-01| | | | 4 | 0.0390 mm | 0.0440 mm | |-----------| M22520/3-1| 282852 | G125 |--------| | | |M22520/2-01| | | | 8 |(0.0015 in.)|(0.0017 in.)| -----------------------------------------------------------------------------
(3) Inspection Gauge Limits
----------------------------------------------------------| Selector No. | "GO" DIA. | "NO GO" DIA | | | mm | in. | mm | in. | |-----------------|---------|--------|---------|---------| | 1 | 0.0280 | 0.0011 | 0.0330 | 0.00129 | | 2 | 0.0320 | 0.0012 | 0.0370 | 0.00145 | | 3 | 0.0360 | 0.0014 | 0.0410 | 0.00161 | | 4 | 0.0390 | 0.0015 | 0.0440 | 0.00173 | | 5 | 0.0450 | 0.0017 | 0.0500 | 0.00196 | | 6 | 0.0520 | 0.0020 | 0.0570 | 0.00224 | | 7 | 0.0590 | 0.0023 | 0.0640 | 0.00251 | | 8 | 0.0680 | 0.0026 | 0.0730 | 0.00287 | ----------------------------------------------------------
Use gauges listed above for inspection of tool for different
positions of selector knob.
This inspection is not mandatory.
C. Labelling of Specimens Specimens shall be correctly labelled and carry the following information :
-Name of the department submitting specimens
-Date
-Applicable testing standard
-
Tool Part No and Manufacturer
-
Tool Serial No.
-Die No. if applicable
-Termination Part No.
-Wire type and gauge
-Manufacturing Process identity (to which the specimens are prepared).
20-25-21 Page 8
_______________________________________________
HAND CRIMPING TOOLS - DESCRIPTION AND OPERATION
_______________________1. List of Described Tools
-MS3191 and MS3191A Hand Crimping Tool
-M22520/2-01, M22520/7-01, MS3198 and MS3198-1 Hand Crimping Tools
-
AMP Hand Crimping Tool P/N 59500
-
AMP Crimping Tool P/N 69710
-M22520/1-01 Hand Crimping Tools
-M22520/5-01 and M22520/10-01 Hand Crimping Tools
-
AMP Hand Crimping Tools P/N 46121, 47386-x, 43387-x, 48518 and 409775-1
-
AMP Hand Crimping Tools P/N 59239-4 or 59239-8
-AMP Hand Crimping Tools P/N 46447 and 49935 R - AMP Hand Crimping Tools P/N 46673
-
AMP Hand Crimping Tools P/N 45730, 46467, 46468, 46469 and 46470
-
AMP Hand Crimping Tools P/N 220015-1, 220015-2 and 220045-2
-
AMP Hand Crimping Tools P/N 46073, 46074 and 59282
-
AMP Hand Crimping Tools P/N 656075-1
-
AMP Hand Crimping Tools P/N 220066-1
-
AMP Hand Crimping Tools P/N 69272-1 and 69260-1
-
AMP Hand Crimping Tools P/N 49965
-
AMP Hand Crimping Tools P/N 69354-1
-
AMP Hand Crimping Tools P/N 576778, 576779, 576780, 484364-1, 576781, 576782, 576783, 576784, 69694-1 and 59461
-
AMP Hand Crimping Tools P/N 69376-1, 69376-2 and 476408
-PRONER Hand Crimping Tool BNC4 (P/N S111001129070)
-AMP Hand Crimping Tool P/N 753898-1
-DANIELS Hand Crimping Tools P/N GMT 221
-SOURIAU Hand Crimping Tool P/N CCT 1612
-DANIELS Hand Crimping Tool P/N M309 R
20-25-22 Page 120-25-22 Page 2
R _____________________________________2. MS3191 and MS3291A Hand Crimping Tool
R A. Example of connection P/N used with this tool
R ------------------------------------------------------------
R | CRIMPING TOOLS | CONNECTION |
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