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S Remove the oil drain plug.
S Drain the engine oil into an approved container
(with the engine warm).
S Visually check engine oil for coolant (no coolant
allowed in oil).
% X X X
AIRCRAFT
Time Limits and
Maintenance Checks
DA 40 Series
AMM
Inspection Items (TAE engine only) 100 200 1000 Time Initials
Page 16
20 Sep 2007 05-20-00 Doc # 6.02.01
Rev. 5
% 5. Archive engine oil sample and engine oil filter:
% S Take a sample of the used engine oil (0.1 liters
% or 0.1 US qts.).
% S Store the oil sample and the filter in clean
% containers.
% S Label the containers with airplane S/N, engine
% S/N, airplane registration, engine TSN and date.
% S Keep the samples during the entire engine life
% to make them available to TAE upon request.
%
X X X
6. Install the drain plug. Use a new seal washer (TAE
part no. 02-7250-03126R1).
S Tighten the drain plug.
S Lock the drain plug with lock-wire.
% X X X
%
%
%
%
%
7. Replace the oil filter:
S Open the oil filter cartridge.
S Remove the oil filter.
S Replace the ring seals.
S Install the new oil filter, TAE part no. 02-7250-
03703R1).
S Close the cartridge. Torque: 25 Nm (18.4 ft.lb).
X X X
8. Cut open the used oil filter.
S Look for particles of metal.
S If the filter contains particles of metal, refer to
the engine manufacturer.
X X X
AIRCRAFT
DA 40 Series
AMM
Time Limits and
Maintenance Checks
Inspection Items (TAE engine only) 100 200 1000 Time Initials
Doc # 6.02.01
Rev. 5 05-20-00 Page 17
20 Sep 2007
% 9. Perform a Cylinder Pressure Loss Test according to
% Thielert repair Manual TAE 125-01, latest effective
% issue.
X X
CAUTION: YOU MUST USE AN ENGINE OIL THAT AGREES WITH THE
SPECIFICATION IN THE AIRPLANE FLIGHT MANUAL, CHAPTER 2.
10. Fill the engine with new engine oil. X X X
11. Inspect the gearbox. Refer to the Operation &
% Maintenance Manual for the TAE 125.01 engine,
% Doc. No. OM-02-01, latest revision.
300
hrs.
%
CAUTION: YOU MUST USE A GEARBOX OIL THAT AGREES WITH THE
SPECIFICATION IN THE AIRPLANE FLIGHT MANUAL, CHAPTER 2.
12. Replace gearbox oil and filter (refer to Section
12-10):
S Remove gearbox oil drain plug.
S Drain the gearbox oil into an approved
container (with the engine warm).
S Remove gearbox oil filter cap.
S Remove gearbox oil filter.
S Install the gearbox oil drain plug. Use a new
seal washer (TAE part no. 02-0710-07191R1).
S Install a new gearbox oil filter (TAE part no. 02-
06120-16107R1).
X X X
AIRCRAFT
Time Limits and
Maintenance Checks
DA 40 Series
AMM
Inspection Items (TAE engine only) 100 200 1000 Time Initials
Page 18
20 Sep 2007 05-20-00 Doc # 6.02.01
Rev. 5
S Install the gearbox oil filter cap. Use a new seal
washer (TAE part no. 02-6120-16141R1).
S Remove the gearbox oil filler plug.
S Fill the gearbox with 1 liter (1.06 US qts) of new
gearbox oil. Check oil level through gearbox oil
level window.
S Install the gearbox oil filler plug. Use a new seal
washer.
% 13. Archive gearbox oil sample and gearbox oil filter:
% S Take a sample of the used gearbox oil
% (0.1 liters or 0.1 US qts.).
% S Store the oil sample and the filter in clean
% containers.
% S Label the containers with airplane S/N, engine
% S/N, airplane registration, engine TSN, and
% date.
% S Keep the samples during the entire engine life
% to make them available to TAE upon request.
%
X X X
% 14. Check suction hoses of the vacuum system (if
% installed).
% S Look for rub marks and damage.
X X X
15. Replace coolant. (Refer to Section 12-10). X X X 2
yrs.
% 16. Check coolant.
% S Check coolant level.
% S Check coolant mixture ratio.
% S Visually check for oil in the coolant (no oil
% allowed in coolant).
%
X X X
AIRCRAFT
DA 40 Series
AMM
Time Limits and
Maintenance Checks
Inspection Items (TAE engine only) 100 200 1000 Time Initials
Doc # 6.02.01
Rev. 5 05-20-00 Page 19
20 Sep 2007
17. Replace fuel filter element and check for
contamination. (Refer to Section 73-01).
X X X
% 18. Inspect high-pressure fuel pump. Refer to the
% Operation & Maintenance Manual for the TAE
% 125-01 engine, Doc. # OM-02-01, latest revision.
X X
%
300
% hrs.
%
19. Inspect combined engine oil and gearbox oil pump.
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