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S Remove the flexible hoses from the heat
exchanger.
% S If installed disconnect the muffler brace from
% the support bracket.
% S If installed remove the muffler brace.
S Remove the heat exchanger shroud.
S Do a check of the muffler. Look specially for
cracks and leakage.
S Install the heat exchanger shroud.
% S If furnished install the muffler brace.
% S If furnished connect the muffler brace to the
% support bracket.
% S Install the flexible hoses to the heat
exchanger.
(Refer to Section 78-00).
X X X
24. Examine the cabin heat system.
S Remove the worm drive clamp from the
flexible hose at the cabin-heat selector-valve.
S Disconnect the flexible hose from the
cabin-heat selector-valve.
S Examine the flexible hose for damage.
S Examine the cabin-heat selector-valve.
S Connect the flexible hose to the cabin-heat
selector-valve.
S Install the worm drive clamp.
X X X
25. Examine the engine baffles. Look specially for
cracks and incorrect attachment.
X X X X
AIRCRAFT
DA 40 Series
AMM
Time Limits and
Maintenance Checks
100 hr items marked X* apply to US registered airplanes only Interval
Inspection Items (Lycoming engine only) 50 100 200 1000 Time Initials
Doc # 6.02.01
Rev. 5 05-20-00 Page 13
20 Sep 2007
26. Examine the alternator mounting bracket and
electrical connections.
X X X X
27. Examine the alternator belt. (Refer to Section
24-30).
S Look for abnormal wear.
S Do a test for correct adjustment.
X X X X
28. Examine the alternator bearing and brushes. Look
specially for abnormal wear.
500
hrs.
29. Do a battery check (Refer to Section 24-31). Look
specially for:
S Charge and capacity.
S Incorrect acid level.
S Incorrect mounting.
X X X
30. Examine the battery area. Clean the area. X* X X
31. Examine the air hoses. Look specially for signs of
leakage and damage. Make sure the air hoses
are correctly attached.
X X X
32. Examine the cable ties and all electrical
connectors. Look specially for rub marks and
damage. Pull lightly to make sure they are not
loose.
X X X X
33. Examine the fuel and oil hoses. Look specially for
signs of leakage and damage. Make sure the fuel
and oil hoses are correctly attached.
X X X
34. Examine the oil breather line. Look specially for
blockage.
X X X
35. Examine the oil cooler. Look specially for leakage
and damage. Make sure the cooling fins are not
blocked.
X X X
36. Examine the air filter. (Refer to Section 71-60). X X X X
37. Examine the alternate air valve assembly. (Refer
to Section 71-60).
X X X X
AIRCRAFT
Time Limits and
Maintenance Checks
DA 40 Series
AMM
100 hr items marked X* apply to US registered airplanes only Interval
Inspection Items (Lycoming engine only) 50 100 200 1000 Time Initials
Page 14
20 Sep 2007 05-20-00 Doc # 6.02.01
Rev. 5
38. Examine the throttle and mixture controls.
S Make sure that the connection to the control
lever is tight.
S Make sure that the end fitting can turn in the
control lever.
S Examine the outer cables. Look specially for
wear and for kinks.
X X X
39. Examine the engine mounts. Look specially for:
S Cracks or corrosion.
S Incorrect attachment and poor condition of the
mounting bolts.
S Deterioration of the shock mounts.
S Incorrect torque value. (Refer to Section
71-20).
X X X
AIRCRAFT
DA 40 Series
AMM
Time Limits and
Maintenance Checks
Doc # 6.02.01
Rev. 5 05-20-00 Page 15
20 Sep 2007
(2) TAE Engine
Inspection Items (TAE engine only) 100 200 1000 Time Initials
WARNING: MAKE SURE THE EXHAUST SYSTEM IS COOL BEFORE YOU DO
MAINTENANCE ON THE ENGINE. THE EXHAUST SYSTEM CAN BE
HOT. THIS CAN CAUSE INJURY TO PERSONS.
1. Remove the top and bottom cowlings. Examine the
cowlings. Make sure that the fasteners are
serviceable. Look for cracks and areas that have
got too hot. Check rubber seals.
% X X X
WARNING: DO NOT GET OIL ON YOU. OIL CAN CAUSE SKIN DISEASE.
WARNING: DO NOT GET FUEL ON YOU. FUEL CAN CAUSE SKIN DISEASE. DO
NOT ALLOW FIRE NEAR FUEL. FUEL BURNS AND CAN CAUSE
INJURY TO PEOPLE AND DAMAGE TO EQUIPMENT.
% 2. Examine the engine for oil/fuel/coolant leaks. X X X
3. Clean the engine and engine compartment. (Refer
% to Section 12-30 and the TAE Operation and
Maintenance Manual OM-02-01).
800
hrs.
% X
4. Remove the engine oil (refer to Section 12-10).
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