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% ) Oil hoses (TAE version only).
AIRCRAFT
DA 40 Series
AMM
Time Limits and
Maintenance Checks
Doc # 6.02.01
Rev. 5 05-10-00 Page 7
20 Sep 2007
ATA
Ch.
Component Replacement Time Kind of
hrs. yrs. Operation
24
Emergency battery.*
Replace all cells at the same time. All cells must
have the same expiration date.
2 years, or upon reaching
the date marked on each
cell, or after use.
IFR
24 ECU backup battery (TAE version only).* 2 VFR
24 Alternator excitation battery (TAE version only). 1 VFR
25 3 Point safety harness, front. 12 VFR
25 3 Point safety harness, rear. 12 VFR
25
ELT battery.
Replace all cells at the same time. All cells must
have the same expiration date.
1 hour of cumulative use,
or upon reaching the date
marked the ELT.
VFR
25
First aid kit.
Replace aseptic items.
Upon reaching the date
marked on the kit.
VFR
27 Rudder cables, 3.2 mm (1/8 in.) diameter.* 3000 5 VFR
%% 27 Electric flap motor. On condition. VFR
28 Fuel tank vent hoses. 1000 5 IFR
28
Fuel hoses interconnecting the individual fuel tank
chambers, and fuel hoses connecting fuel tank
chambers to filler assemblies.
1000 5 VFR
28
Other fuel hoses behind the firewall.* On condition. VFR
2000 12 NVFR
32 Brake Fluid, fluid 4. 3 VFR
AIRCRAFT
Time Limits and
Maintenance Checks
DA 40 Series
AMM
ATA
Ch.
Component Replacement Time Kind of
hrs. yrs. Operation
Page 8
20 Sep 2007 05-10-00 Doc # 6.02.01
Rev. 5
71 Engine shock mounts (Lycoming version only). 2000 12 VFR
71 Engine shock mounts including all attachment
bolts to engine and engine mount (TAE version
only).
1000 VFR
72 Engine, TAE 125-01. Refer to TAE Service
Bulletin no. 125-0001,
latest effective issue.
VFR
72 Crankshaft vibration dampers (TAE version only). 500 VFR
72 Flat-belt (TAE version only). 1000 VFR
73 Fuel hoses in engine compartment (Lycoming
version only).*
On condition. VFR
2000 12 NVFR
73 Fuel hoses in engine compartment (TAE version
only).*
5 VFR
75 Coolant hoses (TAE version only).* 1000 2 VFR
75 Coolant hoses (TAE version only). 5 VFR
77 DPU battery memory pack for VM 1000 engine
instrument unit (Lycoming version only).
8 VFR
79 Oil hoses (Lycoming version only).* On condition. VFR
2000 12 NVFR
79 Oil hoses (TAE version only).* 5 VFR
C. Life-Limited Components for the Lycoming Engine
Refer to the Lycoming Service Bulletin No. 240 (latest issue) which gives the engine life-limited
components. Replace the life-limited components at the times stated.
% D. Life-Limited Components for the TAE Engine
% Refer to TAE 125-01 ‘Operation and Maintenance Manual’, OM-02-01 in the latest approved
% revision and the TAE Service Documentation (e.g. Service Bulletin, Service Instruction, ...)
AIRCRAFT
DA 40 Series
AMM
Time Limits and
Maintenance Checks
Doc # 6.02.01
Rev. 5 05-10-00 Page 9
20 Sep 2007
5. Component Time Tracking
To make sure that components overhaul/replacement is done at the correct time you must record the
data that follows in the Airplane Maintenance Log for each component requiring overhaul/replacement:
) Serial Number.
) Flight hours and date at installation.
) Flight hours and date at removal.
AIRCRAFT
Time Limits and
Maintenance Checks
DA 40 Series
AMM
Page 10
20 Sep 2007 05-10-00 Doc # 6.02.01
Rev. 5
Intentionally left blank
AIRCRAFT
DA 40 Series
AMM
Time Limits and
Maintenance Checks
Doc # 6.02.01
Rev. 5 05-20-00 Page 1
20 Sep 2007
Section 05-20
Scheduled Maintenance Checks
1. General
Do the scheduled maintenance checks in this Section at the intervals (flight hours and calendar time)
stated in Section 05-10, Paragraph 3.
Note: Only persons authorized by national regulatory authorities of the country where the
airplane is registered, (or a JAR-145 approved maintenance organization in
Europe), may do these checks. The inspection level for each item is a general
visual inspection unless differently specified.
Note: Only TAE authorized maintenance organizations may carry out maintenance and
inspection work on the TAE engine. Refer to TAE Service Bulletin No. 125-0003.
Any engine malfunction must be reported to TAE.
2. Maintenance Checklist
Do the scheduled maintenance checks with reference to the Maintenance Checklist in this Section.
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