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% 04-00-00 AND 05-10-00 OF THIS AIRPLANE MAINTENANCE MANUAL.
Do the following items before you start the applicable check:
Interval (Flight Hours)
Inspection Items 50 100 200 1000 Initials
1. Before you do the inspection:
S Read the applicable Airworthiness Directives.
S Read the applicable Service Bulletins.
X X X X
2. Examine the Log Books. Look specially for:
S Life limited parts.
S Reported problems.
X X X X
3. TAE version only:
S Read the engine event-log. (Refer to Section
72-01).
% X X X
4. Clean the airplane fully. (Refer to Section 12-30). X X X
AIRCRAFT
Time Limits and
Maintenance Checks
DA 40 Series
AMM
Page 6
20 Sep 2007 05-20-00 Doc # 6.02.01
Rev. 5
3. Engine Ground Test
Do an engine ground test as follows (complete a copy of the Engine Ground Test Record as part of
% the engine ground test (refer to Paragraph 7)):
A. Lycoming Version
100 hr items marked X* apply to US registered airplanes only Interval
Inspection Items (Lycoming Version only) 50 100 200 1000 Time Initials
WARNING: DO NOT LET PERSONS GO INTO THE DANGER AREA OF THE
PROPELLER. PROPELLERS CAN CAUSE INJURY OR DEATH.
WARNING: SET THE PARKING BRAKE TO ON. IF YOU DO NOT DO THIS, THE
AIRPLANE CAN MOVE. THIS CAN CAUSE INJURY OR DEATH.
1. Do an operational test of the parking brake. X X X
2. Set the parking brake to ON. X X X X
3. Put the chocks against the airplane main wheels. X X X X
4. Do an engine operational test.
For the engine run procedures refer to the DA 40
Airplane Flight Manual.
Record the data in the checklist in Section
05-20-00.
X X X X
5. Check for carbon monoxide contamination in the
cabin.
S Switch cabin heat ON.
S Use a carbon monoxide tester ('CO-tester').
X X X
6. Do an operational test of the fuel shut-off valve for
correct operation. (Refer to Section 28-20).
X X X X
7. When the propeller stops rotating, set the ignition
switch to the OFF position. Set the ALT/BAT switch
to the OFF position. And set the fuel selector to the
OFF position.
X X X X
AIRCRAFT
DA 40 Series
AMM
Time Limits and
Maintenance Checks
Doc # 6.02.01
Rev. 5 05-20-00 Page 7
20 Sep 2007
B. TAE Version
Inspection Items (TAE Version only) 100 200 1000 Time Initials
WARNING: DO NOT LET PERSONS GO INTO THE DANGER AREA OF THE
PROPELLER. PROPELLERS CAN CAUSE INJURY OR DEATH.
WARNING: SET THE PARKING BRAKE TO ON. IF YOU DO NOT DO THIS, THE
AIRPLANE CAN MOVE. THIS CAN CAUSE INJURY OR DEATH.
% 1. Do an operational test of the parking brake. X X
% 2. Set the parking brake to ON. X X X
% 3. Put the chocks against the airplane main wheels. X X X
% 4. Do an engine run. (Refer to the AFM). X X X
% 5. Check suction (if installed). X X X
% 6. Check engine instruments. X X X
% 7. Shut engine down. X X X
% 8. Read FADEC values. (Refer to Section 72-01). X X X
AIRCRAFT
Time Limits and
Maintenance Checks
DA 40 Series
AMM
Page 8
20 Sep 2007 05-20-00 Doc # 6.02.01
Rev. 5
4. Maintenance Checklist Zones
Do the applicable checks in each of the zones that follow:
A. Engine Compartment
Do the checks given in Sub-paragraphs (1) and (3) if the Lycoming engine is installed. Do the
checks given in Sub-paragraphs (2) and (3) if the TAE engine is installed.
(1) Lycoming Engine
100 hr items marked X* apply to US registered airplanes only Interval
Inspection Items (Lycoming engine only) 50 100 200 1000 Time Initials
WARNING: MAKE SURE THE EXHAUST SYSTEM IS COOL BEFORE YOU DO
MAINTENANCE ON THE ENGINE. THE EXHAUST SYSTEM CAN BE
HOT. THIS CAN CAUSE INJURY TO PERSONS.
1. Remove the top and bottom cowlings. Examine
the cowlings. Make sure that the fasteners are
serviceable. Look for cracks and areas that have
got too hot.
X X X X
WARNING: DO NOT GET OIL ON YOU. OIL CAN CAUSE SKIN DISEASE.
WARNING: DO NOT GET FUEL ON YOU. FUEL CAN CAUSE SKIN DISEASE. DO
NOT ALLOW FIRE NEAR FUEL. FUEL BURNS AND CAN CAUSE
INJURY TO PEOPLE AND DAMAGE TO EQUIPMENT.
2. Examine the engine for oil/fuel leaks. X X X X
3. Clean the engine and engine compartment. (Refer
to Section 12-30).
X X X
4. Remove the oil drain plug. Drain the engine oil
into an approved container (with the engine
warm). (Refer to Section 79-00).
X X X X
5. Examine the oil suction screen:
S Remove the oil suction screen from the oil
sump.
S Look for particles of metal. If the screen
contains particles of metal, refer to the
Lycoming Maintenance Manual.
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