G03220G03234
Wiring Diagram 500
27-11-41 Figure 402 (Sheet 1) Aug 15/67
Page 406
BOEING PROPRIETARY - Copyright . - Unpublished Work - See title page for details.
500 Wiring Diagram
Aug 15/67 Figure 401 (Sheet 2) 27-11-41
Page 407
BOEING PROPRIETARY - Copyright . - Unpublished Work - See title page for details.
F. Coat accessible portions of wire bundle with Dow Corning compound No. 5.
G. Position clamp at mark on wire bundle and secure bundle in control wheel hub with clamp.
CAUTION: PROPER WIRE BUNDLE LENGTH BETWEEN COLUMN AND WHEEL MUST BE MAINTAINED TO ENSURE UNRESTRICTED CONTROL WHEEL TRAVEL.
H. Coat control wheel splines with Dow Corning compound No. 5.
I. Wrap wire bundle four turns around control wheel hub and mate splines on control wheel to control column to previously marked positions.
J. Install special washer, and torque retaining nut to 85 to 140 pound-inches range.
K. Secure retaining nut with cotter pin.
L. Check that captain's and first officer's control wheels are in neutral by placing straightedge across upper ends of both wheels. One end of first officer's control wheel may be out of contact with straightedge a maximum of 0.20 inch. (See figure 403.)
M. Remove all rigging pins.
N. Ensure control wheel will rotate at least 105 degrees in each direction from neutral. Operation of wheel must be smooth, and free from binding.
O. Match wire colors and connect the four pairs of stabilizer trim control switch leads at the terminal block. Secure with washer, lockwasher and nut.
P. Test electrical circuits for continuity which were disturbed during removal/installation procedures.
500
27-11-41 Page 408 BOEING PROPRIETARY - Copyright . - Unpublished Work - See title page for details. Aug 15/69
Q. While rotating the control wheel from stop to stop, test terminal block for resistance to ground, or wire to wire for minimum insulation value of 100 megohms at following points:
(1) Between each wire and ground, and between wires VIOLET to RED, VIOLET to ORANGE, VIOLET to BLACK-ORANGE, RED to BLACK-ORANGE, RED to ORANGE, and BLACK-ORANGE to ORANGE.
R. Install terminal cover and secure with two screws.
S. Install medallion on control wheel by installing three bolts.
G03243
500 Aileron Control wheel alignment (Neutral Position)
Aug 15/68 Figure 403 27-11-41
Page 409
BOEING PROPRIETARY - Copyright . - Unpublished Work - See title page for details.
AILERON CONTROL WHEEL DRUM - REMOVAL/INSTALLATION
1. General
A. The aileron control wheel drum is removed and installed as an assembly. The disassembly and repair instructions are contained in applicable overhaul manual.
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