The success of the tool control program lies with the Work Area Foremen as well as all employees. Foremen are responsible for the implementation and maintenance of the tool control program. Employees will inventory their tool boxes at the beginning of each shift and again at the end of the shift, and will complete a Daily Tool Control Verification (document number to be determined). Completed verification sheets will be turned into the area foreman at the end of each week for review. The foreman will conduct random tool box verification audits on at least two tool boxes daily. These verification audits will be documented on (document number to be determined). Completed verification audit forms will be turned into the respective maintenance manager for review at the end of each week.
Prior to commencing a work/production action, employees will make a visual or sight inventory of the tool containers. Shortages or missing tools identified at this point will require completion of Lost Tool/Hardware/Item Report (document number to be determined).
Personal Tool Control Inventory and Daily Tool Control Verification forms will be retained in the employee’s toolbox.
Work Instructions used at this facility shall contain a mandatory sign off block which states "THAT A TOOL ACCOUNTABILITY AND FOD INSPECTION HAS BEEN COMPLETED". This block will be completed by the employee, supervisor and QCI/CTI indicating that all tools used in support of the maintenance task have been accounted for.
Tools utilized during flight line maintenance documented on aircraft forms shall require an FOD control check (FCC) upon completion of work task and the following added to the correction action entry on (document number to be determined) which shall identify FOD and tool accountability check completed. Work instructions used during ground operations do not require the “FCC” entry on the (document number to be determined).
OWNERSHIP PROCEDURES
• Personal Tools
All employees engaged in maintenance and repair tasks are required to provide personal hand tools and toolboxes as a condition of employment. Toolboxes must be capable of being locked. Tool containers will be internally shadowed so that all tools will have specific locations for quick tool accountability. All personal tools shall be legibly and permanently marked with the owner's identification mark (marks should be something unique to the individual, such as color coding, initials, badge number, etc. which is not likely to be used by another individual at this facility). Employees shall verify tools are serviceable and legibly marked as part of their daily inventory. Unserviceable/broken tools will be immediately removed from the employee’s tool box and the shadow location will be taped over until the tool is replaced. The employee’s master inventory sheet will be updated by zeroing the item, annotating “broken” and then notifying foreman immediately to update the inventory sheet. 中国航空网 www.aero.cn 航空翻译 www.aviation.cn 本文链接地址：Foreign Object Debris and Foreign Object Damage (FOD) Prevention For Aviation Maintenance & Manufacturing(27)
