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时间:2011-03-30 23:20来源:蓝天飞行翻译 作者:航空
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c)  For extensive cavities only, apply mixed PR 1432 by spray until the reworked area is completely filled with the sealant extending over the edge of the reworked area and feathered.
NOTE:  The PR 1432 sealant can be sprayed with standard type pressure spray equipment. An external mix spray gun with an orifice diameter of at least 0.085 is recommended. An atomizing pressure of approximately 35 psig is required to provide proper breakup of the coating. The pressure in this range should be adjusted by the applicator in order to obtain the most favorable pressure. If difficulty is experienced in spraying the PR 1432 sealant, it may be thinned by adding 10% toluene by volume to base material. Mix and then add accelerator. Keep mix agitated and cut spray life down to 1/4 hour. Keep remaining 1-hour life mix in cold box at 50°F.
500 
May 01/98  BOEING PROPRIETARY - Copyright . - Unpublished Work - See title page for details.  51-21-131 Page 707 

 

4) Cure
a) Allow the sealant to cure as follows:

Temperature Relative Humidity Time
75°F 50% 72 Hours 120°F 50% 18 Hours
5)  Sanding

a)  The cured sealant can be faired out and irregularities smoothed by sanding lightly with a fine sandpaper, cloth (aluminum oxide grit) or with a gum rubber buffing wheel. Any alodine coating that is damaged by sanding shall be repaired.
E.  Corrosion Preventive Paint Application
(1) 
 General


(a)  
The corrosion control treatment consists of the application of primer and aluminized coating EC-843 or EC-843S Corogard.

(b)  
Surfaces that were stripped to bare metal with paint stripper should be primed with MIL-C-8514 wash primer and MIL-P-8585 zinc chromate primer, color Y, prior to application of Corogard coating.

(c)  
Surfaces with primer that could not be stripped to bare metal with paint stripper should be reactivated and touched up with BMS 10-11, type 1 primer prior to application of Corogard coating.

 

(2)  
Equipment and Materials

(a)  
Wash Primer - MIL-C-8514

(b)  
Zinc Chromate Primer - MIL-P-8585, color Y

(c)  
Primer - BMS 10-11, type 1. Refer to 13-1-4, Finishing Materials.

(d) 
 Aluminized Coating 1) EC-843 Corogard with EC-1101 aluminum powder (12.5 oz of powder per gallon of resin)(preferred) 2) EC-843S Corogard with EC-1101 aluminum powder (9.0 oz of powder per

gallon of resin)(preferred)
3) G12E25 Aeroflex Finish (optional)


(e)  
Thinners and Solvents 1) Ethyl Alcohol - MIL-A-6091, or OE-760B, Grade 2 2) Butyl Alcohol - TT-B-846 3) Toluene - TT-T-548 4) Methyl Isobutyl Ketone - TT-M-268 5) BMS 3-2 Solvent, optional: TT-N-95 Naphtha 6) Normal Butyl Acetate - TT-B-838 7) Lacquer Thinner - TT-T-266a 8) Solvent – Final Cleaning of Metal Prior to Painting (Series 84) (Ref AMM/SOPM

20-30-84)

(f)  
Clean, lintless cloth

(g)  
Stainless steel pressure pot liners and mixing equipment

(h)  
Varnish or linseed oil type tack rags

(i)  
Abrasive paper, 400 grit or finer and 280 grit or finer

(j)  
Metal sieve, 60-80 mesh

 


500 
51-21-131 Page 708  BOEING PROPRIETARY - Copyright . - Unpublished Work - See title page for details.  May 15/71 

 

(k) Corogard Paint Application Equipment 1) For EC-843, use a DeVilbiss MBC or JGA gun, EX needle and tip, 30 or 36 air cap, or Binks No. 18 gun 66 x 66, SD nozzle assembly. Fluid pressure 10 to 20 psi and 60 to 70 psi atomization air.
2)  For EC-843S, use a DeVilbiss MBC or JGA gun, FX needle and tip, 704 or 765 air cap, or Binks No. 18 gun 63 x 63, PB nozzle assembly. Fluid pressure 10 to 15 psi and 50 to 55 psi atomization air.
500 
May 01/98  BOEING PROPRIETARY - Copyright . - Unpublished Work - See title page for details.  51-21-131 Page 709 

 

(3)  Apply Corrosion Preventive Paint
(a)  Surface preparation
1)  On surfaces that are stripped to bare metal, immediately prior to application of wash primer, remove all loose dirt, dust, and lint by wiping surface to be painted with a clean, lintless cloth, wet with solvent, Series 84 (Ref AMM/SOPM 20-30-84) and squeezed to remove excess solvent. Change to a clean cloth as soon as soil appears on cloth. Wipe dry with a clean, dry cloth before solvent evaporates.
2)  On surfaces coated with BMS 10-11 and BMS 10-20 primer (did not strip), reactivate per 51-2-51, Chemical and Solvent Resistant Finish -Cleaning/Painting, prior to touching up with BMS 10-11 primer.
(b)  Mixing and application
1) Wash primer MIL-C-8514 (apply to completely stripped surfaces)
 
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