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时间:2024-01-22 19:06来源:未知 作者:航空
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表1:Ti6Al4V L-PBF底盘插件轻量化设计的脆弱性和增材制造可行性


案例研究结果分析

◉ 依据ASTM F2924-14,L-PBF Ti6Al4V的常规HIP工艺通过对打印过程中产生的典型缺陷致密化,可有效地使HCF强度达到600MPa(R=-1,N=106)。

◉ L-PBF Ti6Al4V在常规HIP温度895-955°C时的高温软化可以通过800°C/200MPa的低温HIP工来避免。这样材料的HCF强度可达750MPa(R=-1,N=107),并保持与高温去应力材料相同的屈服强度(Rp0.2 > 950MPa)。该工艺适用于尺寸小于300µm的缺陷。

◉ 为了致密1-2mm的大孔(这会发生在L-PBF高速构建时),并最大化屈服强度(Rp0.2 > 1000MPa),可将先进的高压热处理(HPHT = HIP+STA)成功应用于高性能AM零件。

 

参考文献

[1] E. Wycisk et.al., “Study on Hot Isostatic Pressing of Titanium AM Parts”, Ampower 2020

[2] M. Benedetti et.al., “The effect of post-sintering treatments on the fatigue and biological behavior of Ti-6Al-4V ELI parts made by selective laser melting”, J. Mech. Behav. Biomed. Mater. 71 (2017) 295–306. https://doi.org/10.1016/j.jmbbm.2017.03.024

[3] M. Munsch, „Reduzierung von Eigenspannungen und Verzug in der laseradditiven Fertigung“, ISBN: 978-2-954-04501-3, dissertation Cullivier-Verlag 2013

[4] S. Leuders et.al., “On the mechanical performance of structures manufactured by Selective Laser Melting: Damage initiation and propagation”, Conference Paper WorldPM Orlando 2014

[5] Ming Yan and Peng Yu, “An Overview of Densification, Microstructure and Mechanical Property of Additively Manufactured Ti-6Al-4V — Comparison among Selective Laser Melting, Electron Beam Melting, Laser Metal Deposition and Selective Laser Sintering, and with Conventional Powder”, IntechOpen, DOI: 10.5772/59275, 2015

[6] J. Mezzetta, “Process-Property Relationships of Ti6Al4V Fabricated through Selective Laser Melting”, Master thesis, McGill University Quebec 2016

[7] G. Lütjering and J.C. Williams, “Titanium”, Book, Online ISBN 978-3-540-73036-1, Springer 2007

[8] T. Kosonen et.al., “Evaluation of HIP-parameter effects on AM Titanium Ti-6Al-4V”, conference paper, 30th Aeromat Reno 2019

[9] M. Ahlfors et.al., “Optimizing HIP and printing parameters for EBM Ti-6Al-4V”, WhitePaper, Quintus Technologies AB, 2017

[10] E. Arzt, “Optimization of HIP Parameters by Considering the Deformation Mechanisms”, Powder

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[11] H. Stroppe, “„Einfluss der Porosität auf die mechanischen Eigenschaften von Gusslegierungen“.

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[12] Y. Skrinsky, „Einfluß von heiß- und kaltisostatischem Pressen auf die „statischen“ mechanischen Werkstoffkennwerte von Gußteilenaus Aluminiumlegierungen“ dissertation, University Magdeburg 2002

[13] Q. Xu et.al., “Effects of hot isostatic pressing temperature on casting shrinkage densification and microstructure of Ti6Al4V alloy”, China Foundry vol.14(5) 2017

[14] D. Herzog et.al., “Productivity Optimization of Laser Powder Bed Fusion by Hot Isostatic

Pressing”, Additive Manufacturing vol. 36, Elsevier 2020
 
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本文链接地址:Quintus高压热处理工艺可支持HIP和STA热处理同时进行,助力提高增材制造钛合金Ti6Al4V的疲劳强度(4)